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TAKAMAZ XTT-500/500M Catalog

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CNC 1 Spindle 2 Turret Precision Lathe

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Document Title TAKAMAZ XTT-500/500M Catalog
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Company TAKAMAZ (TAKAMATSU MACHINERY Co.,ltd) (Documents List)

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Page1

CNC1Spindle2Turret Controller Specifications Precision Lathe Item XTT-500 XTT-500M TAKAMAZ & FANUC 0i-TF CNC1Spindle2Turret Controlled axes 4 axes(X1, X2, Z1, Z2) 5 axes(X1, Z1, C, X2, Z2) Simultaneously controllable axes Simultaneous 2 axes(× 2)Simultaneous 3 axes (× 2) Precision Lathe Machine Specifications Least input increment 0.001mm (X in diameter) Least command increment X : 0.0005mm Z : 0.001mm Item Unit XTT-500 XTT-500M Auxiliary function M-code 3 digit Max. turning diameter mm φ210 Spindle function S-code 4 digit Max. turning length mm 450 400 Tool function T-code 4 digit Tape code EIA(RS232C)/ISO(840)automatic recognition Max. bar diameter mm φ42, φ51(φ65) φ42, φ51 Cutting feedrate 1~5,000mm/min Chuck size inch Collet, 8(10) Collet, 8 Command system Incremental/Absolute Spindle nose JIS A2-6(A2-8) A2-6 Linear interpolation G01 Spindle bearing I.D. mm φ100(φ120) φ100 Circular interpolation G02, G03 Through-hole on spindle mm φ61(φ80) φ61 Cutting feedrate override 0~150% Rapid traverse override F0, 100% Spindle speed min -1 Max.4,000(3,500) Max.4,000 Program file name 32 characters Type 8-station turret×2 Backlash compensation 0~9,999μm Tool shank mm □25 Program memory capacity 1Mbyte (2,560m)(Dual systems total) Boring holder I.D. mm φ32 Tool offsets 128 sets (Dual systems total) Registered programs Max. stroke mm X:105 Z:450 800 pcs. (Dual systems total) Tool geometry/Wear offset Standard Rapid traverse rate m/min X:18 Z:24 Canned cycle G90, G92, G94 Tool storage capacity pcs. - 4(one side) Radius designation on arc Standard Rotation speed min -1 - Max.4,000 Tool offset measurement input Standard Drill mm - φ10 Background editing Standard Direct drawing dimension programming Standard Capacity Endmill mm - φ10 Custom macro Standard Tap mm - M4~M8 Custom macro common variables #100~#199, #500~#999 Rapid traverse rate deg./min - 18,000 Pattern data input Standard C-axis C-axis motor kW - AC 0.5 Nose R compensation G40, G41, G42 Inch/Metric conversion Spindle motor kW AC15/11(18.5/15) AC15/11 G20/G21 Programmable data input G10 Feed motor kW X:AC1.2 Z:AC1.8 Run hour/Parts count display Standard Coolant motor kW AC 0.4×2 Extended part program editing Standard Hydraulic motor kW AC1.5 Multiple repetitive cycle G70~G76 Power tools motor kW - AC1.8 Multiple repetitive cycle Ⅱ Pocket-shaped Canned drilling cycle Standard L×W×H mm Size 1,695×1,830×1,850 Constant surface speed control G96, G97 Machine weight kg 4,600 4,800 Continuous thread cutting G32 Total electric capacity KVA 26 28 Variable lead thread cutting G34 ( ):Option Thread cutting retract Standard Clock function Standard Standard Accessories Help function Standard Alarm history display 50 pcs. □Clamp block ……………………… 16sets □Power tools drive uni(t 500M) … 1set Self-diagnosis function Standard □Coolant block(For reverse cutting tools)… 16sets □Thread cutting unit Sub-program call Up to 10 loops □Hydraulic chucks(8 inch・Solid)… 1set (Including constant surface speed control)… 1set Decimal point input Standard □Hydraulic chucking cylinde(r Solid)… 1set □Coolant uni(t 170 lit.)………… 1set 2nd reference point return G30 Work coordinate system setting □Hydraulic unit ……………………… 1set □Work light ………………………… 1set G50, G54~G59 Rigid tapping - Standard □Chuck clamp detector …………… 1set □Service tool kit ………………… 1set Polar coordinate interpolation - Standard □Spindle indexing device(C-axis/500M)… 1set □TAKAMAZ instruction manual …… 1set Cylindrical interpolation - Standard Stored stroke check 1 Standard Optional Accessories Stored stroke check 2,3 Standard Input/Output interface USB Flash Memory, Memory card, Ethernet □Tool holders □Power tools(500M) Alarm message Standard □Collet chucks □Rear chip conveyor Graphic display Standard □Hydraulic chucks  (Floor type/Spiral type) Conversational programming with graphic function Standard Abnormal load detection Standard □Alloyed Clamp Holder for vibrations suppression □Front air blower Balance cut G68, G69 □Special spindle speed(3,500min-1) □Rear coolant unit Manual handle trace Standard □Center rest unit □Signal light(1-Tier/2-Tiers/3-Tiers) Automatic data backup Max. 3 □Storage-type work rest device □Automatic power shut-off device Automatic screen deletion function Standard □TAKAMAZ loader system □Automatic door system(Auto door/Shutter) TAKAMAZ management support function Work/Tool counter, Tool load monitor, Others TAKAMAZ maintenance functions Standard □Spindle indexing device(Electrical/Mechanical) □Special color FANUC set of manuals DVD-ROM □Tailstock □Others※ ※For more information on attachments,consult our sales representative. Optional Specifications Input/Output interface RS232C Tool life management Multiple M codes in one block Max. 3 Spindle orientation 1 set/6 sets Dynamic graphic display FANUC instruction manual Bound TAKAMATSU MACHINERY CO., LTD. TAKAMAZ MACHINERY MEXICO, S.A.DE C.V. ■HEAD OFFICE & PLANT  AVENIDA DE LOS INDUSTRIALES 522, LOCAL 4, INDUSTRIAL JULIAN DE OBREGON, 37290 LEON,   1-8 ASAHIGAOKA HAKUSAN-CITY ISHIKAWA JAPAN. 924-8558 TEL +81-(0)76-207-6155 FAX +81-(0)76-274-1418  GUANAJUATO MEXICO ■ASAHI PLANT  TEL +52-477-784-0468   4-13 ASAHIGAOKA HAKUSAN-CITY ISHIKAWA JAPAN. 924-0004 TEL +81-(0)76-274-0123 FAX +81-(0)76-274-8530 TAKAMATSU MACHINERY VIETNAM CO., LTD TAKAMATSU MACHINERY U.S.A., INC.  NO.76 M HOANG QUOC VIET, PHU MY WARD, DISTRICT 7, HO CHI MINH CITY, VIETNAM ■CHICAGO HEAD OFFICE  TEL +84-(0)28-3620-5671 FAX +84-(0)28-3620-5673  1280 LANDMEIER ROAD ELK GROVE VILLAGE, IL 60007 USA TEL +1-(0)847-981-8577 FAX +1-(0)847-981-8599 TAKAMAZ MACHINERY EUROPE GmbH   IM HÜLSENFELD 19, 40721 HILDEN, GERMANY TEL +49-(0)2103-789-4882 FAX +49-(0)2103-789-4883 TAKAMAZ MACHINERY( HANGZHOU) CO., LTD. ■HANGZHOU HEAD OFFICE   NO.6800, JIANGDONG 3RD ROAD, JIANGDONG INDUSTRIAL PARK, XIAOSHAN, HANGZHOU, ZHEJIANG, CHINA   TEL +86-(0)571-8287-9709 FAX +86-(0)571-8215-3732 Precautions Related to Foreign Exchange and Foreign Trade Control Laws TAKAMATSU MACHINERY( THAILAND) CO., LTD. This product (machine and ancillary equipment) may fall under the category of controlled goods by the foreign exchange and foreign trade control laws. ■BANGKOK HEAD OFFICE As such, the exportation must be authorized by the Japanese government as stipulated in the laws   888/59 MOO 9, TAMBOL BANGPLA, AMPHUR BANGPLEE, SAMUTPRAKARN PROVINCE, THAILAND This product is manufactured in accordance with the regulations and standards that prevail in the   TEL +66-(0)2-136-7831 FAX +66-(0)2-136-7834 country or region of destination. PT. TAKAMAZ INDONESIA The user must not export, sell, or relocate the product, to anycountry with different regulations or standards.   JL. FESTIVAL BOULEVARD BLOK AA 11 NO.30,31 GRAND WISATA TAMBUN, BEKASI 17510   TEL +62-(0)21-8261-6431 FAX +62-(0)21-8261-6430  23.08.1B(O) Motors Power tools Tool post Spindle Capacity
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High-spec machine equipped with twin turrets, Realizing versatile cutting with ideal for shaft work the one-spindle, two-turret configuration in a compact design CNC1Spindle2Turret Precision Lathe In addition to balance cutting, which is possible only with upper and XTT 500/500 lower twin turrets and high-efficiency simultaneous individual cutting to substantially shorten cycle times, cutting can be carried out appropriately for a variety of workpiece forms. While the machine width is compact at 1,695 mm, it has sufficient Focusing on“ compactness”,“ high rigidity/high output” and“ ease of maintenance”, internal cutting space to accommodate long workpieces, with a Z-axis stroke of 450 mm (X-axis stroke of 105 mm). a high-performance NC lathe that capitalizes on a one-spindle, The highly rigid 8-station turrets allow leeway with the tooling, two-turret configuration is now introduced. expanding the possibilities. Cycle times can be significantly shortened by synchronous cutting Left and Right Balance Cutting Individual Cutting with the upper and lower twin turrets. Through synchronous cutting, the Since each turret carries out its own upper and lower twin turrets play the cutting, cycle times can be shortened role of a steady rest, suppressing significantly. deflection of the workpiece and achieving high accuracy. Crankshaft Primary sheave Secondary Intermediate Drive pinion sheave shaft Process integration with milling capability( 500M) Eight power tools can be mounted on the upper and lower twin turrets combined. Powerful milling such as for horizontal drilling and key grooving required when machining on shafts can be accomplished with a power tool of φ10 mm in diameter at a maximum spindle speed of 4,000 min-1. Processes for long workpieces such as CVJ shafts and drive pinions in which the workpiece is cut from the solid and drilled on another ※The photo shows XTT-500. machine can now be integrated on a single machine.
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High-spec machine equipped with twin turrets, Realizing versatile cutting with ideal for shaft work the one-spindle, two-turret configuration in a compact design CNC1Spindle2Turret Precision Lathe In addition to balance cutting, which is possible only with upper and XTT 500/500 lower twin turrets and high-efficiency simultaneous individual cutting to substantially shorten cycle times, cutting can be carried out appropriately for a variety of workpiece forms. While the machine width is compact at 1,695 mm, it has sufficient Focusing on“ compactness”,“ high rigidity/high output” and“ ease of maintenance”, internal cutting space to accommodate long workpieces, with a Z-axis stroke of 450 mm (X-axis stroke of 105 mm). a high-performance NC lathe that capitalizes on a one-spindle, The highly rigid 8-station turrets allow leeway with the tooling, two-turret configuration is now introduced. expanding the possibilities. Cycle times can be significantly shortened by synchronous cutting Left and Right Balance Cutting Individual Cutting with the upper and lower twin turrets. Through synchronous cutting, the Since each turret carries out its own upper and lower twin turrets play the cutting, cycle times can be shortened role of a steady rest, suppressing significantly. deflection of the workpiece and achieving high accuracy. Crankshaft Primary sheave Secondary Intermediate Drive pinion sheave shaft Process integration with milling capability( 500M) Eight power tools can be mounted on the upper and lower twin turrets combined. Powerful milling such as for horizontal drilling and key grooving required when machining on shafts can be accomplished with a power tool of φ10 mm in diameter at a maximum spindle speed of 4,000 min-1. Processes for long workpieces such as CVJ shafts and drive pinions in which the workpiece is cut from the solid and drilled on another ※The photo shows XTT-500. machine can now be integrated on a single machine.
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0.5mm/rev Variety of options for shaft work The tailstock is self-propelled using high-rigidity hydraulic cylinder drive, which exerts a strong thrust. The tailstock travel position is detected by a linear encoder and this is linked to the machining program, helping to reduce the man hours spent on setup changes. High-rigidity tailstock Using servomotor drive, the workpiece steady rest allows the workpiece support position to be adjusted easily by simply modifying the program, enabling support for handling multiple workpiece types. Tailstock specifications Cutting Cross Sectional Area(t*f) Item Unit Spindle φ100-mm specifications Spindle φ120-mm specifications 2.50mm2/rev Pointed End MT-4 MT-5 Quill O.D. mm φ105 ※15/11kW  For short-time rating Steady rest that proves Tailstock stroke mm 350(Hydraulic) effective with long workpieces Stable cutting with high rigidity/high output (Made by SMW, Model: SLU-X-1) Max. thrust kN 5.5 A high-output 15/11 kW spindle motor is adopted for a high-rigidity spindle with an 8-inch chuck and φ100 mm bearing. Loader can be installed Furthermore, the X and Z axes use square box-way slides, realizing a robust mechanical structure. Heavy-duty cutting at a low position thanks capability and high accuracy can be maintained over the long term. to the slant construction Spindle power characteristic curve ■ Max.4,000min(-1 AC 15/11kW) φ100 ■ Max.3,500min(-1 AC 18.5/15kW) φ120 18 1,333min-1 2,333min-1 20 877min-1 2,047min-1 Power tool power 18.5kW(15min.S3 25% operation area) characteristic curve 15 15kW(15min.S3 25% operation area) 16 T=143N・m 60min.S3 40% operation area 14.9kW 10 12 60min.S3 40% operation area 15kW 11.2kW 2 8 11kW 12 Cont. rating area 12.1kW Loader hand for shaft work 9 Cont. rating area (kW) 8.2kW (kW) 6 T=105N・m 8 T=201N・m T=5.5N・m 6 T=79N・m T=163N・m (kW)1 4(N・m) T=122N・m W P= 1.8 k 2 3 4 0 0 0 0 0 1 2 3 4 0 1 2 3 4 0 1 2 3 Spindle speed(×1,000min-1)  Spindle speed(×1,000min-1)  Spindle speed(×1,000min-1)  Slide doors for exceptional ease of maintenance Equipped with dedicated loader“ ΣiGT500” Light, compact pendant operation panel A large sliding door with an opening of 500 Incorporating the new 3-axis loader “ΣiGT500” with a maximum mm is provided at the right side of the machine payload of 8 kg (per side) allows stable mass production of heavy front. workpieces such as shafts, and helps with productivity improvement The door opens in a one-touch operation, assuring and labor savings. ample maintenance area. Access to the turrets Adopting a 60° slant bed construction keeps the machine height low and tailstock is easy, and helps to reduce the and allows a design with a low loader position. This gives easy access time spent on setup. 500mm to the loader hand and facilitates work such as hand changes. The loader hand is arranged so that it can move in accordance with Loader transfer capacity the inclination of the 60° slant bed for easier handling. This avoids Item Unit ΣiGT500 interference inside the machine such as with the steady rest, Optimal workpiece mm Capacity φ25~φ70 × 400 improves the level of freedom in loading, and results in a further Weight capacity kg 8.0(one side) With the sub-slide door at the right of the machine open. reduction of cycle times. (Patented technology) axis stroke mm X : 235 Y : 690 Z : Depends on specifications Machine components such as the tailstock are grouped together, and a large Body maintenance area can be secured with a one-touch operation. What is more, the pendant operation panel dedicated to the loader Rapid traverse rate m/min X:35 Z:170 Y:125 makes it simple to work while monitoring the position of the loader. Hand Jaw stroke mm 20(one side) Output torque Output 5mm Output
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0.5mm/rev Variety of options for shaft work The tailstock is self-propelled using high-rigidity hydraulic cylinder drive, which exerts a strong thrust. The tailstock travel position is detected by a linear encoder and this is linked to the machining program, helping to reduce the man hours spent on setup changes. High-rigidity tailstock Using servomotor drive, the workpiece steady rest allows the workpiece support position to be adjusted easily by simply modifying the program, enabling support for handling multiple workpiece types. Tailstock specifications Cutting Cross Sectional Area(t*f) Item Unit Spindle φ100-mm specifications Spindle φ120-mm specifications 2.50mm2/rev Pointed End MT-4 MT-5 Quill O.D. mm φ105 ※15/11kW  For short-time rating Steady rest that proves Tailstock stroke mm 350(Hydraulic) effective with long workpieces Stable cutting with high rigidity/high output (Made by SMW, Model: SLU-X-1) Max. thrust kN 5.5 A high-output 15/11 kW spindle motor is adopted for a high-rigidity spindle with an 8-inch chuck and φ100 mm bearing. Loader can be installed Furthermore, the X and Z axes use square box-way slides, realizing a robust mechanical structure. Heavy-duty cutting at a low position thanks capability and high accuracy can be maintained over the long term. to the slant construction Spindle power characteristic curve ■ Max.4,000min(-1 AC 15/11kW) φ100 ■ Max.3,500min(-1 AC 18.5/15kW) φ120 18 1,333min-1 2,333min-1 20 877min-1 2,047min-1 Power tool power 18.5kW(15min.S3 25% operation area) characteristic curve 15 15kW(15min.S3 25% operation area) 16 T=143N・m 60min.S3 40% operation area 14.9kW 10 12 60min.S3 40% operation area 15kW 11.2kW 2 8 11kW 12 Cont. rating area 12.1kW Loader hand for shaft work 9 Cont. rating area (kW) 8.2kW (kW) 6 T=105N・m 8 T=201N・m T=5.5N・m 6 T=79N・m T=163N・m (kW)1 4(N・m) T=122N・m W P= 1.8 k 2 3 4 0 0 0 0 0 1 2 3 4 0 1 2 3 4 0 1 2 3 Spindle speed(×1,000min-1)  Spindle speed(×1,000min-1)  Spindle speed(×1,000min-1)  Slide doors for exceptional ease of maintenance Equipped with dedicated loader“ ΣiGT500” Light, compact pendant operation panel A large sliding door with an opening of 500 Incorporating the new 3-axis loader “ΣiGT500” with a maximum mm is provided at the right side of the machine payload of 8 kg (per side) allows stable mass production of heavy front. workpieces such as shafts, and helps with productivity improvement The door opens in a one-touch operation, assuring and labor savings. ample maintenance area. Access to the turrets Adopting a 60° slant bed construction keeps the machine height low and tailstock is easy, and helps to reduce the and allows a design with a low loader position. This gives easy access time spent on setup. 500mm to the loader hand and facilitates work such as hand changes. The loader hand is arranged so that it can move in accordance with Loader transfer capacity the inclination of the 60° slant bed for easier handling. This avoids Item Unit ΣiGT500 interference inside the machine such as with the steady rest, Optimal workpiece mm Capacity φ25~φ70 × 400 improves the level of freedom in loading, and results in a further Weight capacity kg 8.0(one side) With the sub-slide door at the right of the machine open. reduction of cycle times. (Patented technology) axis stroke mm X : 235 Y : 690 Z : Depends on specifications Machine components such as the tailstock are grouped together, and a large Body maintenance area can be secured with a one-touch operation. What is more, the pendant operation panel dedicated to the loader Rapid traverse rate m/min X:35 Z:170 Y:125 makes it simple to work while monitoring the position of the loader. Hand Jaw stroke mm 20(one side) Output torque Output 5mm Output
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Tooling system Turret Interference Stroke-Related Drawing O.D./Face/ O.D./Face/ Grooving tool□25 Grooving tool□25 Clamp block Clamp block Distance between 802 □25 centers : 200 193 457 70 300 5 O.D./Face/ O.D./Face/ □2 450st Grooving tool□25 Grooving tool□25 47 104 42 Turning holder Turning holder O.D./Face/Grooving tool□25 φ32 □25 (108) Tap Tap holder O.D.nozzle Tap Tap holder O.D.nozzle 126 350st 25 Round hole bush Round hole bush φ427 φ25 φ25 φ20 φ20 Offset holder A2-6 ZA6-8-0-04 MT-4 Boring bar φ16 Nose (MATSUMOTO) φ12 Boring bar φ16 φ25 4 Maxφ32 0 φ10 Maxφ32 φ12 φ10 φ2 1 φ8 φ32 boring holder φ8 φ32 boring holder A2-8 N-10 Blank Blank iameterφ70 Nose (KITAGAWA) MT-5 Steady rest gr ipping d Center Center OP:Tailstock (Option) Distance between 25 straight Drill Drill chuck arbor Drill Drill chuck arbor huck JT1-φ32 8 station turret straight centers : 200 (28) (Self-propelling) drill c chuck JT1-φ25 8 station turret □25 (134) JT2-φ32 drill JT2-φ25 05 OP:Center rest unit Drill socket Drill socket φ1 60 115 46 MT-2 MT-2 ete r Taper drill Drill Taper drill Drill dia m sleeve sleeve ill Qu 193 450st MT-1×MT-2 MT-1×MT-2 φ25 3 0 U drill Round hole bush U drill Round hole bush 221 429 70 φ4 1 Maxφ32 φ25 φ32 U drill holder Maxφ32 φ25 φ32 U drill holder 2 φ20 φ20 φ3 Straight drill ! Attention XTT-500 Endmill M Maxφ13 Collet chuck B A AR20-φD Face milling holder ・A power tool holder or offset holder can be mounted on station A. Tap MaxM10 ・A turning holder, boring holder or U drill holder can be mounted on station B. Side milling holder 35 196 413 110 Floor Space Drawing 320 45 φ1 40 Distance between 342 31 centers : 200 50 □2 5 47 107 42 Standard Loader Specifications 40 MAX.40 13 B A 450st φ445 127 350st (108) Max.turning dia. 123 350st 25 450st N-08 □25 MT-4 φ21 0 (KITAGAWA) Distance between A2-6 centers : 210 Nose meterφ70 Steady rest gripping dia φ210 2,825 (Option) 5 rφ10 Distance between 450st mete φ32 centers : 210 B A Quill dia Distance between centers : 200  OP:Tailstoc(k Self-propelling) φ445 Max.turning dia. φ145  OP:Center rest unit Offset holder 7 45 35 45 5 □2 2 20 90 3 200 1,695 290(105) 480 200 1,695 290(105) 475 2,185(2,000) 1,830 900 930 2,185(2,000) 590.4 1,830 950 930 ! Attention Chip conveyor draw-out dimensions. Chip conveyor draw-out dimensions. ・A power tool holder or offset holder can be mounted on station A. ・A turning holder, boring holder or U drill holder can be mounted on station B. Data in parentheses is for XTT-500. Uni(t mm) ・Set the tooling with due care, even if within the turret’s swing diameter. The tools may interfere with covers or the tailstock inside the machine. Uni(t mm) 1,850 2,854 1,085 695 B A 1,850 737.5 2,070 1,735 2,400 2,910 3,020.7 1,085 700 1,850 45 290 B A φ210 MAX.40 B A φ32 105st 105st φ10 105st 105st φ36 145 30 30 160 150 30 30 150 30 B A B A B A 285 150 t 3 0 295 105 s 8 30 64. 16 0 5 t28 105 s 30 t 80 295 1 05s 150 st B A 30 1 05 160 B A φ250 B A
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Tooling system Turret Interference Stroke-Related Drawing O.D./Face/ O.D./Face/ Grooving tool□25 Grooving tool□25 Clamp block Clamp block Distance between 802 □25 centers : 200 193 457 70 300 5 O.D./Face/ O.D./Face/ □2 450st Grooving tool□25 Grooving tool□25 47 104 42 Turning holder Turning holder O.D./Face/Grooving tool□25 φ32 □25 (108) Tap Tap holder O.D.nozzle Tap Tap holder O.D.nozzle 126 350st 25 Round hole bush Round hole bush φ427 φ25 φ25 φ20 φ20 Offset holder A2-6 ZA6-8-0-04 MT-4 Boring bar φ16 Nose (MATSUMOTO) φ12 Boring bar φ16 φ25 4 Maxφ32 0 φ10 Maxφ32 φ12 φ10 φ2 1 φ8 φ32 boring holder φ8 φ32 boring holder A2-8 N-10 Blank Blank iameterφ70 Nose (KITAGAWA) MT-5 Steady rest gr ipping d Center Center OP:Tailstock (Option) Distance between 25 straight Drill Drill chuck arbor Drill Drill chuck arbor huck JT1-φ32 8 station turret straight centers : 200 (28) (Self-propelling) drill c chuck JT1-φ25 8 station turret □25 (134) JT2-φ32 drill JT2-φ25 05 OP:Center rest unit Drill socket Drill socket φ1 60 115 46 MT-2 MT-2 ete r Taper drill Drill Taper drill Drill dia m sleeve sleeve ill Qu 193 450st MT-1×MT-2 MT-1×MT-2 φ25 3 0 U drill Round hole bush U drill Round hole bush 221 429 70 φ4 1 Maxφ32 φ25 φ32 U drill holder Maxφ32 φ25 φ32 U drill holder 2 φ20 φ20 φ3 Straight drill ! Attention XTT-500 Endmill M Maxφ13 Collet chuck B A AR20-φD Face milling holder ・A power tool holder or offset holder can be mounted on station A. Tap MaxM10 ・A turning holder, boring holder or U drill holder can be mounted on station B. Side milling holder 35 196 413 110 Floor Space Drawing 320 45 φ1 40 Distance between 342 31 centers : 200 50 □2 5 47 107 42 Standard Loader Specifications 40 MAX.40 13 B A 450st φ445 127 350st (108) Max.turning dia. 123 350st 25 450st N-08 □25 MT-4 φ21 0 (KITAGAWA) Distance between A2-6 centers : 210 Nose meterφ70 Steady rest gripping dia φ210 2,825 (Option) 5 rφ10 Distance between 450st mete φ32 centers : 210 B A Quill dia Distance between centers : 200  OP:Tailstoc(k Self-propelling) φ445 Max.turning dia. φ145  OP:Center rest unit Offset holder 7 45 35 45 5 □2 2 20 90 3 200 1,695 290(105) 480 200 1,695 290(105) 475 2,185(2,000) 1,830 900 930 2,185(2,000) 590.4 1,830 950 930 ! Attention Chip conveyor draw-out dimensions. Chip conveyor draw-out dimensions. ・A power tool holder or offset holder can be mounted on station A. ・A turning holder, boring holder or U drill holder can be mounted on station B. Data in parentheses is for XTT-500. Uni(t mm) ・Set the tooling with due care, even if within the turret’s swing diameter. The tools may interfere with covers or the tailstock inside the machine. Uni(t mm) 1,850 2,854 1,085 695 B A 1,850 737.5 2,070 1,735 2,400 2,910 3,020.7 1,085 700 1,850 45 290 B A φ210 MAX.40 B A φ32 105st 105st φ10 105st 105st φ36 145 30 30 160 150 30 30 150 30 B A B A B A 285 150 t 3 0 295 105 s 8 30 64. 16 0 5 t28 105 s 30 t 80 295 1 05s 150 st B A 30 1 05 160 B A φ250 B A
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CNC1Spindle2Turret Controller Specifications Precision Lathe Item XTT-500 XTT-500M TAKAMAZ & FANUC 0i-TF CNC1Spindle2Turret Controlled axes 4 axes(X1, X2, Z1, Z2) 5 axes(X1, Z1, C, X2, Z2) Simultaneously controllable axes Simultaneous 2 axes(× 2)Simultaneous 3 axes (× 2) Precision Lathe Machine Specifications Least input increment 0.001mm (X in diameter) Least command increment X : 0.0005mm Z : 0.001mm Item Unit XTT-500 XTT-500M Auxiliary function M-code 3 digit Max. turning diameter mm φ210 Spindle function S-code 4 digit Max. turning length mm 450 400 Tool function T-code 4 digit Tape code EIA(RS232C)/ISO(840)automatic recognition Max. bar diameter mm φ42, φ51(φ65) φ42, φ51 Cutting feedrate 1~5,000mm/min Chuck size inch Collet, 8(10) Collet, 8 Command system Incremental/Absolute Spindle nose JIS A2-6(A2-8) A2-6 Linear interpolation G01 Spindle bearing I.D. mm φ100(φ120) φ100 Circular interpolation G02, G03 Through-hole on spindle mm φ61(φ80) φ61 Cutting feedrate override 0~150% Rapid traverse override F0, 100% Spindle speed min -1 Max.4,000(3,500) Max.4,000 Program file name 32 characters Type 8-station turret×2 Backlash compensation 0~9,999μm Tool shank mm □25 Program memory capacity 1Mbyte (2,560m)(Dual systems total) Boring holder I.D. mm φ32 Tool offsets 128 sets (Dual systems total) Registered programs Max. stroke mm X:105 Z:450 800 pcs. (Dual systems total) Tool geometry/Wear offset Standard Rapid traverse rate m/min X:18 Z:24 Canned cycle G90, G92, G94 Tool storage capacity pcs. - 4(one side) Radius designation on arc Standard Rotation speed min -1 - Max.4,000 Tool offset measurement input Standard Drill mm - φ10 Background editing Standard Direct drawing dimension programming Standard Capacity Endmill mm - φ10 Custom macro Standard Tap mm - M4~M8 Custom macro common variables #100~#199, #500~#999 Rapid traverse rate deg./min - 18,000 Pattern data input Standard C-axis C-axis motor kW - AC 0.5 Nose R compensation G40, G41, G42 Inch/Metric conversion Spindle motor kW AC15/11(18.5/15) AC15/11 G20/G21 Programmable data input G10 Feed motor kW X:AC1.2 Z:AC1.8 Run hour/Parts count display Standard Coolant motor kW AC 0.4×2 Extended part program editing Standard Hydraulic motor kW AC1.5 Multiple repetitive cycle G70~G76 Power tools motor kW - AC1.8 Multiple repetitive cycle Ⅱ Pocket-shaped Canned drilling cycle Standard L×W×H mm Size 1,695×1,830×1,850 Constant surface speed control G96, G97 Machine weight kg 4,600 4,800 Continuous thread cutting G32 Total electric capacity KVA 26 28 Variable lead thread cutting G34 ( ):Option Thread cutting retract Standard Clock function Standard Standard Accessories Help function Standard Alarm history display 50 pcs. □Clamp block ……………………… 16sets □Power tools drive uni(t 500M) … 1set Self-diagnosis function Standard □Coolant block(For reverse cutting tools)… 16sets □Thread cutting unit Sub-program call Up to 10 loops □Hydraulic chucks(8 inch・Solid)… 1set (Including constant surface speed control)… 1set Decimal point input Standard □Hydraulic chucking cylinde(r Solid)… 1set □Coolant uni(t 170 lit.)………… 1set 2nd reference point return G30 Work coordinate system setting □Hydraulic unit ……………………… 1set □Work light ………………………… 1set G50, G54~G59 Rigid tapping - Standard □Chuck clamp detector …………… 1set □Service tool kit ………………… 1set Polar coordinate interpolation - Standard □Spindle indexing device(C-axis/500M)… 1set □TAKAMAZ instruction manual …… 1set Cylindrical interpolation - Standard Stored stroke check 1 Standard Optional Accessories Stored stroke check 2,3 Standard Input/Output interface USB Flash Memory, Memory card, Ethernet □Tool holders □Power tools(500M) Alarm message Standard □Collet chucks □Rear chip conveyor Graphic display Standard □Hydraulic chucks  (Floor type/Spiral type) Conversational programming with graphic function Standard Abnormal load detection Standard □Alloyed Clamp Holder for vibrations suppression □Front air blower Balance cut G68, G69 □Special spindle speed(3,500min-1) □Rear coolant unit Manual handle trace Standard □Center rest unit □Signal light(1-Tier/2-Tiers/3-Tiers) Automatic data backup Max. 3 □Storage-type work rest device □Automatic power shut-off device Automatic screen deletion function Standard □TAKAMAZ loader system □Automatic door system(Auto door/Shutter) TAKAMAZ management support function Work/Tool counter, Tool load monitor, Others TAKAMAZ maintenance functions Standard □Spindle indexing device(Electrical/Mechanical) □Special color FANUC set of manuals DVD-ROM □Tailstock □Others※ ※For more information on attachments,consult our sales representative. Optional Specifications Input/Output interface RS232C Tool life management Multiple M codes in one block Max. 3 Spindle orientation 1 set/6 sets Dynamic graphic display FANUC instruction manual Bound TAKAMATSU MACHINERY CO., LTD. TAKAMAZ MACHINERY MEXICO, S.A.DE C.V. ■HEAD OFFICE & PLANT  AVENIDA DE LOS INDUSTRIALES 522, LOCAL 4, INDUSTRIAL JULIAN DE OBREGON, 37290 LEON,   1-8 ASAHIGAOKA HAKUSAN-CITY ISHIKAWA JAPAN. 924-8558 TEL +81-(0)76-207-6155 FAX +81-(0)76-274-1418  GUANAJUATO MEXICO ■ASAHI PLANT  TEL +52-477-784-0468   4-13 ASAHIGAOKA HAKUSAN-CITY ISHIKAWA JAPAN. 924-0004 TEL +81-(0)76-274-0123 FAX +81-(0)76-274-8530 TAKAMATSU MACHINERY VIETNAM CO., LTD TAKAMATSU MACHINERY U.S.A., INC.  NO.76 M HOANG QUOC VIET, PHU MY WARD, DISTRICT 7, HO CHI MINH CITY, VIETNAM ■CHICAGO HEAD OFFICE  TEL +84-(0)28-3620-5671 FAX +84-(0)28-3620-5673  1280 LANDMEIER ROAD ELK GROVE VILLAGE, IL 60007 USA TEL +1-(0)847-981-8577 FAX +1-(0)847-981-8599 TAKAMAZ MACHINERY EUROPE GmbH   IM HÜLSENFELD 19, 40721 HILDEN, GERMANY TEL +49-(0)2103-789-4882 FAX +49-(0)2103-789-4883 TAKAMAZ MACHINERY( HANGZHOU) CO., LTD. ■HANGZHOU HEAD OFFICE   NO.6800, JIANGDONG 3RD ROAD, JIANGDONG INDUSTRIAL PARK, XIAOSHAN, HANGZHOU, ZHEJIANG, CHINA   TEL +86-(0)571-8287-9709 FAX +86-(0)571-8215-3732 Precautions Related to Foreign Exchange and Foreign Trade Control Laws TAKAMATSU MACHINERY( THAILAND) CO., LTD. This product (machine and ancillary equipment) may fall under the category of controlled goods by the foreign exchange and foreign trade control laws. ■BANGKOK HEAD OFFICE As such, the exportation must be authorized by the Japanese government as stipulated in the laws   888/59 MOO 9, TAMBOL BANGPLA, AMPHUR BANGPLEE, SAMUTPRAKARN PROVINCE, THAILAND This product is manufactured in accordance with the regulations and standards that prevail in the   TEL +66-(0)2-136-7831 FAX +66-(0)2-136-7834 country or region of destination. PT. TAKAMAZ INDONESIA The user must not export, sell, or relocate the product, to anycountry with different regulations or standards.   JL. FESTIVAL BOULEVARD BLOK AA 11 NO.30,31 GRAND WISATA TAMBUN, BEKASI 17510   TEL +62-(0)21-8261-6431 FAX +62-(0)21-8261-6430  23.08.1B(O) Motors Power tools Tool post Spindle Capacity