PLASTIC R SERIES CONNECTORS Rシリーズ（直方体）

PLASTIC R SERIES CONNECTORS SERIES

® ® Table of Contents General Production Program. .............................................................................................................page 2 Main Characteristics and Types...................................................................................................................2 Series and Types ..........................................................................................................................................3 LEMO's Push-Pull Self-Latching Connection System ................................................................................4 R Series Production Program ......................................................................................................................4 Series and Contact configuration ................................................................................................................4 R Series Section...............................................................................................................................................................................................................5 Interconnections ...........................................................................................................................................6 Model Description ........................................................................................................................................6 Part Number Example ..................................................................................................................................7 Part Selection Showing Internal Components ............................................................................................7 Housing Models ........................................................................................................................................8-9 Alignment Key and Polarized Keying System ...........................................................................................10 Crimp Contacts ..........................................................................................................................................11 Mixed Hybrid Overview ..............................................................................................................................12 Inserts Multipole .........................................................................................................................................13 Mixed High Voltage + Low Voltage. .....................................................................................................14-15 Mixed Coax & Low Voltage ..................................................................................................................16-17 Mixed Fluidic & Low Voltage......................................................................................................................18 Fluidic/Pnuematic Contacts..................................................................................................................19-20 Housing Colors ...........................................................................................................................................21 Accessories................................................Insulators for crimp contacts ...............................................................................................................22-23 Clamping and Bracketing...........................................................................................................................22 Inserts and Crimp contacts........................................................................................................................23 Tooling........................................................Crimping tools.......................................................................................................................................24-25 Positioners for crimp contact .....................................................................................................................24 Extractor for crimp contact ........................................................................................................................25 Panel Cut-Outs..........................................Mounting .....................................................................................................................................................26 PCB Drilling Pattern...................................Fixed receptacle with straight print contacts ............................................................................................26 Technical Characteristics...........................Outer Shell..................................................................................................................................................27 Insulator ......................................................................................................................................................27 Electrical contact ........................................................................................................................................28 Crimp contacts ...........................................................................................................................................29 www.lemo.com 1

® ® General Production Program Connectors Unipole from 2 to 150 Amps Patch Panels For fiber optic applications Coaxial 50 and 75 Ω Coaxial 50 Ω (NIM-CAMAC) Adapters For BNC, C, UHF, N, CINCH, GEN-RADIO connectors Coaxial 50 Ω for frequency Õ 12 GHz For TNC, SMA connectors Multicoaxial 50 and 75 Ω l Multipole from 2 to 66 contacts Accessories l Insulator for crimp contacts Multipole up to 106 contacts l Crimp contacts High Voltage 3, 5, 8, 10, 15, 30 and 50 kV cc l Coaxial contacts Multi High Voltage 3, 5, and 10 kV cc Triaxial contacts Triaxial 50 and 75 Ω l Fiber optic contacts Quadrax l Fiber optic ferrules l Mixed: High Voltage (HV) + Low Voltage (LV) Caps l Mixed: Coax + LV Bend relief Mixed: Triax + LV Heatshrink boot Thermocouple Insulating washers Multithermocouple Double plastic panel washers Fiber optic singlemode Locking washers Fiber optic multimode Tapered washers l Mixed: fiber optic + LV Hexagonal nuts Mixed: fiber optic + coax + LV Conical nuts Fluidic Round nuts Multifluidic Notched nuts l Mixed: fluidic + LV Earthing washers Subminiature Lead-through with cable collet Miniature Plastic Tooling Wrenches Printed circuit board Assembly tool Remote handling Pliers Watertight Taps Sealed (pressure and/or vacuum) l Crimping tools l With plastic outer shell l Positioners With aluminum outer shell Crimping dies With stainless steel outer shell l Extractors With special radiation resistant insulator material Banding tool With screw thread coupling for very high pressure Retention testing tool for crimp contacts With microswitch Fiber optic termination workstationFiber optic polishing tools Patch Panels For audio-mono applications: triax On request Filtered connectors For audio-mono applications: 3 contacts Connectors with special housing For audio-stereo applications: quadrax Mixed special configuration For audio-stereo applications: 6 contacts Assembly onto cable For video applications: coax 75 Ω For video HDTV applications: 3 coax 75 Ω + 2LV l Connectors, accessories and tools found in this catalog. Main Characteristics and Types Series STANDARD WATERTIGHT KEYED KEYED HARSHWATERTIGHT ENVIRONMENTS RECTANGULAR SCREW 01 (Minax) 0E to 6E 00 (multipole) 0K to 5K FF to 5F RR / 0R / 1R 03 00 (NIM-CAMAC) 3T 0B to 5B 2N to 5N 0V to 5V 00 (unipole) 4M 2G / 5G 0W to 5W 05 / R0 2U to 5U 0S to 6S 0M-1M-2M 0A / 4A 1D / 2C 1Y-3Y-6Y Latching Push-Pull Screw Key Stepped insert (Half-Moon) Key (G) Key (N) or otheror other key-way code key-way code Key G or A Key (G) or stepped insert (Half-Moon) Shell Metal or plastic Metal Metal or plastic Metal Plastic Metal Insert Hermaphroditic or cylindrical Cylindrical Rectangular Hermaphroditic or cylindrical Contact Solder or print Solder, crimp or print Crimp or print Crimp or print Solder(crimp or print) www.lemo.com 2

® ® Series and Types Types Series 01 l 00 l l l l 05 l R0 l 0A l l 0S l l l l l l 1S l l l l l l l l l l l l l l l l Standard 2S 3S l l l l l l l l l l 4S l l l l l l l l l l l 5S l l l l l l l l 6S l l l 1D l 2C l l 4A l 1Y-3Y-6Y l 0E l l l l l l 1E l l l l l l l 2E l l l l l l l l l 3E l l l l l l l l l l Watertight 4E l l l l l l l l 5E l l l l l l 6E l l l 3T l l 4M l l 00 l l 0B l l l l 1B l l l 2B l l l l l l l l l Keyed 3B l l l l l l l l l 4B l l l l l l l l l l 5B l l l l l l l 2G l 5G l 0K l l l l 1K l l l 2K l l l l l l l l Keyed 3K l l l l l l l l l l watertight 4K l l l l l l l l l l 5K l l l l l l l FF to 5F l 2N to 5N l RR l l Rectangular 0R l l l l 1R l l l l 03 l l 0V l l l l l 1V l l l l l l 2V l l l l l l l l l l l l l l l l l Screw 3V 4V l l l l l l l l 5V l l l l l l 0W to 5W l l l l l l l l 2U to 5U l l l l 0M to 2M l Note: l = included in this catalog, l = available but not included in this catalog. www.lemo.com 3 Unipole Coaxial 50 Ω Coaxial 75 Ω Multipole High Voltage Triaxial 50 Ω Triaxial 75 Ω Quadrax Multi HV Multi Coaxial Mixed HV+LV Mixed Coax+LV Mixed Triax+LV Fiber Optic Multi FO Mixed FO+LV Fluidic Multi fluidic Mixed fluidic+LV Thermocouple

® ® LEMO’s Push-Pull Self-Latching Connection System This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolute security against vibration, shock or pull on the cable, and facilitates operation in a very limited space. The plug and the receptacle can be mated by simply pushing axially the outer shell of the plug. Pulling on the cable or any other component of the plug than the outer release sleeve cannot break the connection. The connector can be unmated by a single axial pull on the plug outer release sleeve. R Series Production Program Series RR 0R 1R min. 1.0 1.5 2.0 Cable ø range (mm) max. 4.0 6.2 9.2 Number of contacts (multipole) 13 10, 17, 37 28, 36, 67 Number of contacts (mixed HV+LV) – 4 HV + 4 LV, 2 HV + 13 LV 8 HV + 3 LV Number of contacts (mixed coax+LV) 1 coax + 4 LV 4 coax + 4 LV, 2 coax + 13 LV 8 coax + 3 LV Number of contacts (mixed fluidic+LV) – 4 fluidic + 4 LV, 2 fluidic + 13 LV 8 fluidic + 3 LV Note: «LV» stands for low voltage. www.lemo.com 4

R SERIES

® ® R Series The R series is a rectangular connector with high pin density in a flat profile. It uses LEMO’s well proven Push-Pull latching system for a smooth, hassle free connection. The ergonomic and flat profile offers high panel density, in a wide choice of colors for excellent visual aesthetics. The R series is made of lightweight polyester resin Crastin® PBT from DupontTM. The high flexibility of its design enables various contact configuration, such as multipole, coaxial, high voltage and fluidic. R series connectors provide the following main features: – plastic shell for lightweight yet rugged structure – high pin density for improved panel space – push-pull latching enable fast and secure connections – 3 sizes and various models for design choices – crimp or printed circuit contacts – standard or hybrid pin configurations for flexibility – choice of 4 colors for aesthetics – thin footprint for reduced rack space and quick identification and high density panel. The R series, is initially designed to interconnect systems in medical application where aesthetics and safety is required. This connector series can also be used for test & measurement, aerospace and automotive testing, where an extensive number of contacts are needed in a limited space. Plastic material used for manufacturing insulators is selected according to the required electric and thermal properties. The thermoplastic used is PEEK (Polyether-Etherketone) with the addition of glass fibers to improve mechanical charac- teristics and to increase dielectric strength. Plastic housing models Straight plug Fixed receptacles Free receptacles EGG PHG FGG EBG PBG www.lemo.com 6

® ® Part Numbering System Plug FG G . 1R . 336 . G L C 92 Free receptacle PH G . 1R . 336 . G L M 92 Fixed receptacle EG G . 1R . 336 . G L M Variant:Cable Group: (page 17) Model: (page 8-9) Cable ø: (page 22) Alignment key: (page 10) Contact: (page 11) Series: (page 12) Insulator: L = PEEK Insert configuration: (page 13-18) Housing color: (page 21) Part Number Example Straight plug with cable collet: FGG.1R.336.GLC92 = straight plug with key (G) and cable collet, 1R series, multipole type with 36 contacts, outer shell in gray PBT, PEEK insulator, male crimp contacts, collet for 9.2 mm maximum diameter cable. Free receptacle: PHG.1R.336.GLM92 = free receptacle with key (G) and cable collet, 1R series, multipole type with 36 contacts, outer shell in gray PBT, PEEK insulator, female crimp contacts, collet for 9.2 mm maximum diameter cable. Fixed receptacle: EGG.1R.336.GLM = fixed receptacle, nut fixing, with key (G), 1R series, multipole type with 36 contacts, outer shell in gray PBT, PEEK insulator, female crimp contacts. Part Section Showing Internal Components 2 3 4 5 6 1 2 4 3 5 1 6 Fixed receptacle Straight plug 1 outer shell 1 outer shell 2 hexagonal nut 2 latch sleeve 3 locking washer 3 screw 4 screw 4 insulator 5 insulator 5 male contact 6 female contact 6 cable clamping www.lemo.com 7

® ® Housing models FGG Straight plug, key (G) or key (A), L with cable collet B M Reference Dimensions (mm) Model Series A B L M FGG RR 18.0 6.0 21.5 17.0 FGG 0R 24.5 9.0 30.5 23.5 FGG 1R 37.0 12.5 39.0 31.0 EGG Fixed receptacle, key (G) or key (A) L B M Reference Dimensions (mm) Model Series A B L M EGG RR 18.0 6.0 12.0 7.0 EGG 0R 24.5 9.0 14.0 12.0 EGG 1R 37.0 12.5 18.0 14.5 P1 Panel cut-out page 26) EGG Fixed socket, key (G) or key (A) with L visible shell B M Reference Dimensions (mm) Model Series A B L M EGG RR 18.0 6.0 12.0 7.0 EGG 0R 24.5 9.0 14.0 12.0 EGG 1R 37.0 12.5 18.0 14.5 P1 Panel cut-out page 26) www.lemo.com 8 A A A

® ® L EBG Fixed receptacle, key (G) or key (A), with flange M E B Reference Dimensions (mm) Model Series A B C E G L M EBG 1R 37.0 15.0 51.0 4.5 3.2 19.5 14.5 EBG 0R 24.5 10.5 24.5 3.2 2.2 18.0 12.0 P2 Panel cut-out page 26 ø G PHG Free receptacle, key (G) or key (A), with cable collet B L Reference Dimensions (mm) Model Series A B L PHG RR 18.0 6.0 22.3 PHG 0R 24.5 9.0 31.5 PHG 1R 37.0 12.5 39.0 PBG Fixed receptacle, key (G) or key (A), L with flange and cable collet E B Reference Dimensions (mm) Model Series A B C E G L PBG 1R 37.0 15.0 51.0 4.5 3.2 39.0 PBG 0R 24.5 10.5 34.5 3.2 2.2 31.5 P2 Panel cut-out page 26 ø G www.lemo.com 9 C C A A A

® ® Alignment Key Alignment Key and Polarized Keying System R series connector model part numbers are composed of three letters. The LAST LETTER indicates the key position. Front view of a receptacle Series Contact type Nb of keys Note RR 0R 1R Plug Receptacle α 50° 50° 50° male female l llG 2 β 30° 30° 30° male female l α 42° 42° 42° male female l llA 2 γ 30° 30° 30° male female l l First choice alternative l Special order alternative www.lemo.com 10 Model Angles

® ® Crimp Contacts Contacts for plugs, free or fixed receptacles Dimension of crimp barrels Contact Ref. contact type Conductor Ref. Contact type Ref. Contact type ø A ø C Form AWG Section (mm2)Male Female C Male crimp (fig. 1)1) P Female crimp (fig. 2)1) (mm) (mm) per fig. min. max. min. max. B Male crimp (fig. 2)1) U Female crimp (fig. 2)1) 0.5 0.45 1 C M 32 28 0.035 0.09 G Male crimp (fig. 2)1) N Female straight print 0.80 1 C M 26 22 0.140 0.34 0.7 M Female crimp (fig. 1)1) 0.45 2 B P 32 28 0.035 0.09 1.10 1 C M 24 20 0.250 0.50 Note: 1) there are two forms of crimp barrels. Please consult adjacent table for contact selection 0.9 0.80 2 B P 26 22 0.140 0.34 0.45 2 G U 32 28 0.035 0.09 Contacts reference for plugs, free or fixed receptacles Conductor Reference Contact Stranded Contact type AWG Section (mm2) Male Female ø A ø C Form(mm) (mm) per fig. min. max. min. max. Crimp C M 0.5 0.45 1 32 28 0.035 0.09 fig. 1 fig. 2 ø A ø C ø A ø C C M 0.80 1 26 221) 0.140 0.34 0.7 B P 0.45 2 32 28 0.035 0.09 ø A ø C ø A ø C C M 1.10 1 24 20 0.250 0.50 B P 0.9 0.80 2 26 221) 0.140 0.34 G U 0.45 2 32 28 0.035 0.09 Print ø A ø C C dimensions are detailed – N in the section on PCB drilling pattern. See page 26. Note: 1) for a given AWG, the diameter of some stranded conductor designs is larger than the crimp barrel diameter. Make sure that the maximum conductor diameter is smaller than ø C. www.lemo.com 11

® ® Mixed / Hybrid Overview Size Ref Number of Diameter Number of Hybrid Insert LV Contact and Type Contacts RR 804 4 0.5mm 1 coax, 50 ohm 4 pneumatic/fluidic 0R 004 4 0.7mm 5 bars max pressure 3mm tube diameter 4 high voltage 0R 704 4 0.7mm 2.7 kV rms (test volt) 7.5 kV dc (test volt) 0R 804 4 0.7mm 4 coax, 50 ohms 0R 813 13 0.7mm 2 coax, 50 ohm 8 high voltage 1R 703 3 0.9mm 2.7 kV rms (test volt) 7.5 kV dc (test volt) 1R 803 3 0.9mm 8 coax, 50 ohm 1R 855 22 0.5mm 1 coax, 50 ohm 33 0.7mm www.lemo.com 12

® ® Insert configuration Multipole Contact type Crimpcontact Male crimp contacts Female crimp contacts RR 1 1 313 13 0.5 l l – 0.6 0.5 13 13 0R 6 1 1 6 310 10 0.9 l l – 1.5 3.5 12 1 10 5 1 12 5 10 7 7 317 17 0.7 l l l 1.35 2.0 11 11 17 6 31 1 6 17 1 31 337 37 0.5 l l – 0.6 0.5 37 7 7 37 1R 1 1 22 9 9 22 16 16 328 28 0.9 l l – 1.5 3.0 21 21 28 15 15 28 8 8 1 1 20 11 11 20 29 29 336 36 0.7 l l – 1.5 2.5 36 36 28 19 19 28 10 10 56 1 1 56 365 65 0.5 l l – 0.6 0.5 65 65 11 11 58 1 1 58 367 67 0.5 l l – 0.6 0.5 67 67 11 11 www.lemo.com 13 Reference Number of contacts ø A (mm) Crimp Print (straight) Print (elbow) Test voltage (kV rms)1) Contact-contact Rated current (A)1)

® ® Mixed: High Voltage + Low Voltage High Voltage (HV) Low Voltage (LV) Male HV contacts Female HV contacts 0R 1 1 704 4 7.5 2.0 4 0.7 l 1.35 2.0 2 2 3 3 11 1 4 1 11 4 713 2 7.5 2.0 13 0.7 l 1.35 3.0 7 7 1R E A A E 1 1 F B B F 2 2 703 8 7.5 2.0 3 0.9 l 1.5 3.5G C C G 3 3 H D D H www.lemo.com 14 Reference Number of Contacts Test voltage (kV dc)1) Rated current (A) Number of contacts ø A (mm) Crimp Test voltage (kV rms)1) Contact-contact Rated Current (A)1)

® ® Male FGG.0R.403.ZLME15 HV contact Contact HT Female EGG.0R.403.ZLCE15 HV contact Contact HT Typical Assembly of High Voltage Contact HV Contacts: Fit the HV sleeve onto the cable dielectric, check that all the HV conductor strands pass through the small hole. Crimp the contact using tool DPC.91.701.V fitted with positioner DCE.91.051.BVCM, set to position 3. Fit by turning the HV sub-assembly on the HV sleeve and push until it butts. The two insulators should be at the same level. HV Contact Conductor Range 26-28 AWG HV Contact Maximum Dielectric 1.5mm www.lemo.com 15

® ® Mixed Coax + Low Voltage Coax Low voltage (LV) Male coax contacts Female coax contacts RR 3 1 1 3 804 1 0.5 RR 1 4 0.5 l 0.6 0.5 4 2 2 4 0R 1 1 804 4 50 0R 1 4 0.7 l 1.35 2 2 2 3 3 11 1 4 1 11 4 813 2 50 0R 1 13 0.7 l 1.35 2 7 7 1R E A A E 1 1 F B B F 803 8 50 1R 1 3 0.9 l 1.5 3 2 2 G C C G 3 3 H D D H 1 1 22 0.5 l 0.6 0.5 855 1 50 1R 1 33 0.7 l 1.35 2.0 55 55 www.lemo.com 16 Reference Number of contacts Impedance (Ω) Type Cable group Number of contacts ø A (mm) Crimp contact Test voltage (kV rms)1) Rated current (A)1)

® ® Male FGG.0R.250.ZLME28 Coax contact Contact coax Female EGG.0R.250.ZLCE28 Coax contact Contact coax Typical Assembly of Coax Contact (Coax Types - RG-174/U, RG-188 A/U, RG-316/U) = Cable Group 1 Coax contacts: Fit the crimp ferrule onto the cable. Crimp the contact using tool DPC.91.701.V fitted with postion- er DCE.91.050.RVCM, set to position 3. Fit by turning the coax sub-assembly on the central contact until the stop is reached, check that the central contact is in the correct position in relation to the sub-assembly (0.5 mm), fold back the cable screen, place the crimp ferrule over the crimping area and complete the crimp using tool DPE.99.003.1K. Male Female Typical Performance VSWR / T.O.S. www.lemo.com 17

® ® Mixed: Fluidic + Low Voltage Fluidic Low voltage (LV) Male fluidic contacts Female fluidic contacts 0R 1 1 004 4 8 5 4 0.7 l 1.35 2.0 2 2 3 3 11 1 4 1 11 4 013 2 8 5 13 0.7 l 1.35 2.0 7 7 1R E A A E 1 1 F B B F 2 2 G C C G 003 8 8 5 3 0.9 l 1.5 3.0 3 3 H D D H www.lemo.com 18 Reference Number of contacts Flow (l/min) Operating pressure (bars) Number of contacts ø A (mm) Crimp contact Test voltage (kV rms)1) Rated current (A)1)

® ® Fluidic / Pneumatic Contacts Fluidic / pneumatic male contact FGG.0R.010.AZ05 Male fluidic / pnuematic contact Part number FGG.0R.010.AZ05 (2.7mm hose barb and valve) Note: 3 – Hose fitting/ barb, 2 – retaining clips, 1 – male sleeve Fluidic / pneumatic male contact FGG.0R.010.AZL05 Male fluidic /pnuematic contact Part number FGG.0R.010.AZL05 (1.7mm hose barb and non-valve) Note: 3 – Hose fitting/ barb, 2 – retaining clips, 1 – male sleeve www.lemo.com 19