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溝入れ加工後の仕上げ加工　ブレーカー違い・面粗度比較テストを実施！　加工事例　HORN

事例紹介
株式会社IZUSHI
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S45Cの溝入れ加工事例　HORN工具のブレーカー別による面粗度比較

今回の加工事例では被削材として「S45C」を使用し、HORNの溝入れ/旋削加工用ブレーカー
3種類を用いて溝入れ加工を行いました。それぞれのブレーカーによる溝底の面粗度(Ra)を比較し、
その特長を分析しました。

加工条件として、切削速度は180m/minと150m/min、溝入れ加工の底面の切込みは0.5mmで統一しました。
それぞれの工具による仕上がり面粗度の違いを、明確にご確認いただけます。

高い面粗度が求められる加工にお悩みの方には、好適なブレーカー選定の参考情報としてご活用いただけます。
特に、仕上げに適したブレーカーを使用することで、精密仕上げレベルの高精度な結果を実現しました。
ぜひ、貴社の加工現場でもご検討ください。

詳しくはHORNホームページ　THE HORN TIMESをご覧いただくか、お気軽にお問い合わせください。

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ドキュメント名 溝入れ加工後の仕上げ加工　ブレーカー違い・面粗度比較テストを実施！　加工事例　HORN
ドキュメント種別 事例紹介
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取り扱い企業 株式会社IZUSHI (この企業の取り扱いカタログ一覧)

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このカタログの内容

Page1

Grooving and Side Turning S224...3. Indexable insert precision sintered .3. Geometry Geometry with chip forming for all materials. Applications Characteristics Grooving: Depth of groove up to 18 mm Side turning: Depth of cut a up to 3 mm* p steels production security Feed rate f 0 15 ～ 0 25 mm/ * 0 4 mm/ * Grooving: 0 15 up to 0 25 mm/rev* Side turning: up to 0 4 mm/rev* * * dependent upon width of insert a (mm) p Side turning 3 0 .34 2 0 Geometry .34 1 0 0 or other edge radii are available upon request. 0 10 0 15 0 20 0 25 0 30 0 35 0 40 f (mm) Indexable inserts can be used in right and left hand toolholders. Chip control graph S224.0500.34 material 16MnCr5 G32
Page2

Grooving and Side Turning S224 Indexable insert with chip former Depth of groove up to 18 mm Width of groove 3-6 mm precision sintered for Toolholder H224 Type B224 BK224 w r Part number Size S224.0300.34 3 0 4 03 S224.0400.34 4 0 4 04 S224.0500.38 5 0 8 05 S224.0600.38 6 0 8 06 N - - - - - S - - - - - - H - - - - - - - - - - Carbide grades G33 AL96 AS62 AS66 H54 TC92 TF45 TI22 TI25 TN32 TN35
Page3

Grooving and Side Turning S224...5. Indexable insert precision sintered Geometry .5. Characteristics Applications requirement Feed rate f production security up to 0 45 mm/rev* up to 0 6 mm/rev* * * dependent upon width of insert a (mm) p Side turning .54 Geometry .54 0 or other edge radii are available upon request. Indexable inserts can be used in right and left hand toolholders. Chip control graph S224.0500.54 material 16MnCr5 G34
Page4

Grooving and Side Turning S224 Indexable insert with chip forming Depth of groove up to 18 mm 溝幅 Width of groove 2 -6 mm precision sintered for Toolholder H224 Type B224 BK224 w r Part number Size S224.0250.52 2 5 0 2 02 S224.0300.54 3 0 0 4 03 S224.0400.54 4 0 0 4 04 S224.0500.58 5 0 0 8 05 S224.0600.58 6 0 0 8 06 N - - - - - S - - - - - - H - - - - - - - - - - Carbide grades G35 AL96 AS62 AS66 EG56 H54 TC92 TF45 TI25 TN32 TN35
Page5

Grooving and Side Turning S224...A. Indexable insert precision sintered Geometry .A. Geometry with excellent chip breaking for materials with medium strength Characteristics Applications Feed rate f partial cutting up to 0 3 mm/rev* up to 0 3 mm/rev* production security * * a (mm) p Side turning 3 0 .A. 2 0 Geometry .A. 1 0 0 or other edge radii are available upon request. 0 10 0 15 0 20 0 25 0 30 0 35 0 40 f (mm) Indexable inserts can be used in right and left hand toolholders. G36
Page6

Grooving and Side Turning S224 Indexable insert with chip forming Depth of groove up to 18 mm Width of groove 3-6 mm precision sintered H224 Type B224 BK224 w r Part number Size S224.0300.A4 3 0 4 03 S224.0400.A4 4 0 4 04 S224.0500.A8 5 0 8 05 S224.0600.A8 6 0 8 06 N - - - - - S - - - - - - H - - - - - - - - - Carbide grades G37 AL96 AS62 AS65 TC92 TF45 TI22 TI25 TN32 TN35
Page7

Grooving and Side Turning S224...D. Indexable insert precision sintered Geometry .D. Easy cutting geometry with chip former. Characteristics Applications Feed rate f feedrate up to 0 15 mm/rev* up to 0 2 mm/rev* * * a (mm) p Side turning 3 0 .D. 2 0 Geometry .D. 1 0 0 or other edge radii are available upon request. 0 10 0 15 0 20 0 25 0 30 0 35 0 40 f (mm) Indexable inserts can be used in right and left hand toolholders. G38
Page8

Grooving and Side Turning S224 Indexable insert with chip forming Depth of groove up to 18 mm Width of groove 2 -4 mm D2 precision sintered / *D2.G precision ground for Toolholder H224 Type B224 BK224 w r Part number Size x S224.0200.D2 2 0 0 2 01 S224.0250.D2 2 5 0 2 02 S224.0300.D2 3 0 0 2 03 S224.0400.D2 4 0 0 2 04 N - - - S - - - H - - - - - - - Carbide grades G39 H54 TF45 TF46 TI22 TI25 TN32 TN35
Page9

S224...C. Indexable insert precision sintered Geometry .C. Characteristics Applications : 18 mm Depth of groove up to 18 mm recommended feed range surface finish Feed rate f production security 0 02 0 1 mm Please note: The recommended feedrate has to be reduced by 20-50% with right or left hand inserts. bars. G40
Page10

S224 Indexable insert with chip forming Depth of groove up to 18 mm Width of groove 2 -3 mm precision sintered for Toolholder H224 Type B224 BK224 R = L = R = right hand version shown L = left hand version w r Part number Size R/LS224.0520.C1 2 0 0 15 5° 01 R/LS224.1520.C1 2 0 0 15 15° 01 R/LS224.0525.C1 2 5 0 15 5° 02 S224.0030.C1 3 0 0 15 0° 03 R/LS224.0830.C1 3 0 0 15 8° 03 N - S - H - - - - Carbide grades G41 TC92 TF45 TI25 TN35
Page11

Grooving and Side Turning S224 Indexable insert with chip forming Depth of groove up to 18 mm Width of groove 3 mm ZG precision ground for Toolholder H224 Type B224 BK224 w r Part number Size N - S - H - Carbide grades G42 ALXT
Page12

Grooving and Side Turning S224 Indexable insert with chip former Depth of groove up to 18 mm Width of groove 2 -4 mm precision sintered for Toolholder H224 Type B224 BK224 w r Part number Size S224.0250.3V2 2 5 0,2 02 S224.0400.3V3 4 0 0,3 04 N S H - - Carbide grades G43 AS45 HP65
Page13

S224 Indexable insert with chip former Depth of groove up to 18 mm Width of groove 2 -3 mm precision sintered for Toolholder H224 Type B224 BK224 w r Part number Size S224.0250.EN2 2 5 0 2 02 N - - S - - H - - Carbide grades G44 AS62 AS65
Page14

Grooving and Side Turning S224 Indexable insert with chip breaker Depth of groove up to 18 mm Width of groove 3-6 mm precision sintered for Toolholder H224 Type B224 BK224 w r Part number Size S224.0400.H4 4 0 4 04 S224.0500.H8 5 0 8 05 S224.0600.H8 6 0 8 06 N - S - - H - - Carbide grades G45 AL96 TF42
Page15

Face Grooving S224 Indexable insert with chip forming Depth of groove up to 18 mm Width of groove 3-6 mm precision sintered for Toolholder H224 Type B224 BK224 w r Part number Size S224.0400.L4 4 0 4 04 S224.0500.L6 5 0 6 05 S224.0600.L6 6 0 6 06 N - - - - S - - - - - H - - - - - - - Carbide grades G46 AL96 AS62 AS65 AS66 ASG6 TF42 TI22
Page16

Grooving and Side Turning S124 Insert with chip forming Depth of groove up to 18 mm Width of groove 6 mm precision sintered for Toolholder H224 Type B224 BK224 w r Part number Size N S H - - Carbide grades G47 AS42 AS46
Page17

S224 Indexable insert with chip forming Width of groove 2-3 mm Depth of groove up to 18 mm precision ground and polished for Toolholder H224 Type B224 BK224 w r Part number Size S224.0300.WA2 3 0 2 03 N S H - Carbide grades G48 K10 DD26
Page18

Grooving and Side Turning S224 Indexable insert with chip forming Depth of groove up to 18 mm Width of groove 2-6 mm Vollradius Full radius 1-3 mm precision sintered for Toolholder H224 Type B224 BK224 w r Part number Size S224.0015.K3 3 1 5 03 S224.0025.K5 5 2 5 05 N - - - - - S - - - - - - H - - - - - - - - mm Dimensions in mm Carbide grades Indexable inserts can be used in right and left hand toolholders. D for corner reliefs with toolholder 45° min t max S224.0010.K2 S224.0015.K3 S224.0020.K4 S224.0025.K5 S224.0030.K6 0 5 Ø 34 Ø 26 Ø 22 Ø 21 Ø 14 1 0 Ø 54 Ø 36 Ø 26 Ø 22 Ø 18 1 5 Ø 54 Ø 36 Ø 26 Ø 22 Ø 18 2 0 Ø 55 Ø 36 Ø 26 Ø 22 Ø 18 2 5 Ø 56 Ø 36 Ø 26 Ø 22 Ø 18 3 0 - - - Ø 22 Ø 18 G49 AL96 AS62 AS66 P20 TC92 TF42 TN32 TN35
Page19

Grooving and Side Turning S224 Indexable insert with chip forming Depth of groove up to 18 mm Width of groove 3-6 mm Full radius 1 5-3 mm precision sintered for Toolholder H224 Type B224 BK224 w r Part number Size x S224.0020.KF4 4 2 0 04 x S224.0030.KF6 6 3 0 06 x N - - S - - H - - - mm Dimensions in mm Carbide grades Indexable inserts can be used in right and left hand toolholders. D for corner reliefs with toolholder 45° min t max S224.0010.K2 S224.0015.K3 S224.0020.K4 S224.0025.K5 S224.0030.K6 0 5 Ø 26 Ø 22 Ø 21 Ø 14 Ø 14 1 0 Ø 36 Ø 26 Ø 22 Ø 18 Ø 18 1 5 Ø 36 Ø 26 Ø 22 Ø 18 Ø 18 2 0 Ø 36 Ø 26 Ø 22 Ø 18 Ø 18 2 5 Ø 36 Ø 26 Ø 22 Ø 18 Ø 18 3 0 - - Ø 22 Ø 18 Ø 18 G50 AS62 AS66 TA42
Page20

Grooving and Side Turning S224 Indexable insert with chip forming Depth of groove up to 18 mm Width of groove 2 5-3 mm precision ground for Toolholder H224 Type B224 BK224 w r w x Part number Size S224.NC30.D2 3 0 0 2 4 5 03 N - S - H - - - - mm Dimensions in mm Carbide grades w = width of groove - R - R x (right) (left) Indexable inserts can be used in right and left hand toolholders. G51 TF46 TI22 TI25 TI26