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Modula Seismic Isolation

製品カタログ

The seismic resistant vertical storage system

What anti-seismic means for a Modula storage system

Following the earthquake in Emilia (Italy) in 2012,
Modula got to work on a solution that should be able
to withstand earthquakes and thus guarantee:

このカタログについて

ドキュメント名 Modula Seismic Isolation
ドキュメント種別 製品カタログ
ファイルサイズ 11.5Mb
取り扱い企業 Modula Automation Equipment Co., Ltd. (この企業の取り扱いカタログ一覧)

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EN Resists PGA’s greater than Modula Seismic Isolation Think Vertical, Think Modula THE SEISMIC RESISTANT VERTICAL STORAGE SYSTEM
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Modula ANTI-SEISMIC SOLUTIONS The seismic What anti-seismic means resistant vertical for a Modula storage storage system system Following the earthquake in Emilia (Italy) in 2012, Modula got to work on a solution that should be able to withstand earthquakes and thus guarantee: GOODS PERSONNEL PROTECTION SAFETY SYSTEM QUICK RESUMPTION INTEGRITY OF ACTIVITIES It took 4 years of in-depth studies, calculations and computer simulations to develop the revolutionary seismic isolation system we know today. These calculations and simulations were all validated by tests carried out at the Eucentre in Pavia, the main European center for training and research in earthquake engineering. 2
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The concept Modula’s approach was to combine anti-seismic and seismic isolation solutions. The first concern the reinforcement of the storage system’s structure, whilethe second relate to its isolation from the energy produced by the accelerations generated by earthquakes. Modula chose to avoid excessively stiff structures, so that the storage system does not weigh too much,and to focus the analysis on the movement of earthquakes as well as the effects of the accelerations involved, especially of the horizontal component of peak ground acceleration (PGA). The seismic isolation system comes into play only in the event of earthquakes and it is important to highlight that in non-seismic situations the device does not affect the operation of the storage system in any way. OVERSIZED STRUCTURES EXCESSIVELY RIGID STRUCTURES 3
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Modula ANTI-SEISMIC SOLUTIONS Regulatory A quick look at the framework laws in force In Italy, seismic risk and the consequent regulations were based on a seismic classification of the area until 2018. For example, Italy was divided into 4 seismic zones and specific regulations were applied according to that classification. Today the situation has changed, although one may still hear about this classification. Since 2018 seismic zones are only considered together with the parameters to be used in civil and industrial design: PLACE OF CONFIGURATION INSTALLATION OF THE MACHINE INTENDED USE OF THE BUILDING SOIL TYPE The Italian Ministry of Labor approves structures exclusively if designed according to the following hierarchy of technical standards (circular letter no. 21346 of 13/09/1995): 1) Binding EU legislation 2) Binding national laws and technical standards 3) Higher-ranking standards issued at the European level, such as EN standards 4) Standards issued at national level, such as the UNI standards 5) Voluntary “good practice” standards issued by European or Italian bodies and/or manufacturers’ associations, if any. We therefore speak of structural design in compliance with good practice standards. “Manufacturers must demonstrate the load bearing capacity of their products, applying the most appropriate methods, including specific experimental tests, to verify and/or validate their anti-seismic behavior.” 4
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The standards applied by Modula Modula solutions are fully compliant with the regulatory framework, in particular: REF. 1 REF. 2 NTC (Italian Technical Construction Standards) Circular no. 617 of 02/02/2009 updated in february 2018 These standards relate to seismic isolation as a means for reducing the horizontal seismic response of a structure. According to these standards, anti-seismic systems must: • Be able to support vertical loads • Have low horizontal stiffness • Ensure energy dissipation • Be able to re-center the system • Be sufficiently stable and rigid laterally. System lifespan Nominal lifespan of a system: this is the number of years a routinely maintained structure should be able to be safely and efficiently used for its intended purpose. The actual lifespan of a system is calculated as follows: L X Cu = Nominal lifespan x Coefficient of use OUR SOLUTION IS CERTIFIED BY MODULA FOR A LIFESPAN OF 35 YEARS 5
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Modula ANTI-SEISMIC SOLUTIONS Three different solutions AS 0 IS 2 IS 3 SOLUZIONE IS 2 SOLUZIONE AS 0 This solution isolates SOLUZIONE IS 3 This solution, adopted the storage system This solution isolates for all Modula LIFT and with progressive the storage system SLIM storage systems, resistance feet. with progressive ensures a basic level of resistance feet plus a seismic resistance. non-linear damper. Distinctive components of isolated storage IS 2 IS 3 REINFORCED CROSS-SHAPED ELEMENTS • • REINFORCED CROSSBARS • • REINFORCED TIE RODS • • REINFORCED ELEMENTS IN THE BAYS • • CROSS-SHAPED ELEMENTS ON THE STAIRS • • CROSS-SHAPED ELEMENTS BETWEEN THE UPRIGHTS • • ANTI-TIP SYSTEM • • FEET PROVIDING PROGRESSIVE RESISTANCE + SLIDING PLATE • • PROGRESSIVE DAMPING SYSTEM • To determine which solution would be best, it is essential to submit the questionnaire with the required information to Modula’s technical department. A seismic risk analysis report will be returned. 6
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Modula ANTI-SEISMIC SOLUTIONS Test results PGA’s greater than Tests showed that the storage system withstood horizontal accelerations greater than 1g. • No damage to the storage system • No damage to the trays • Minimum shifting of the trays (which remain on the support shelves in their original position) • Return to normal operation THESE SOLUTIONS PROTECT THE PERSONNEL, THE GOODS AND THE STORAGE SYSTEM COLLAPSING STRUCTURES ROBUST WITHOUT SEISMIC WITH THE MODULA SEISMIC STRUCTURES ISOLATION SYSTEM ISOLATION SYSTEM 7
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Modula ANTI-SEISMIC SOLUTIONS Solutions Seismic isolation IS 2 and IS 3 system The IS 2 and IS 3 solutions are related to the concept of seismic isolation. The principle is to minimize the forces transmitted from the ground to the storage system structure. The isolation system dissipates the energy produced by the accelerations resulting from the seismic event, transferring just a percentage of this energy to the structure: thanks to the reduced friction between the progressive resistance feet and the sliding plates, the system tends to be displaced laterally only to a limited extent. By considerably reducing the accelerations transmitted to the storage system, and with them the stresses exerted on the load-bearing elements of the racking, the risk of the trays being displaced and falling is eliminated. Falling trays would not only cause damage to the goods stored in the system but may also damage the structure itself and cause objects to be dropped, thereby jeopardizing the safety of personnel. The elimination of the risk of the trays falling is certainly the most important advantage of a system equipped with seismic isolation technology. The seismic isolation system consists of: • A controlled and progressive friction contact system (IS2 and IS3) comprised of a pad placed between the feet and the steel plates that serve as support bases. • A damping system with non-linear progressive springs (IS3) to limit horizontal movements while remaining within the acceleration range the structure can withstand. • An electronic emergency stop device controlled by an accelerometer, available as an option for all solutions. In non-seismic situations the seismic isolation system does not affect the regular operation of the storage system. Its installation does not require any special modifications: the sliding plates and the anti-tip system must be anchored to the floor, while all the other elements are an integral part of the storage system structure. 8
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Components of the two seismic isolation solutions Soluzion IS 2 PROGRESSIVE RESISTANCE FEET SLIDING PLATE Foot with controlled-friction pads. Surface on which the foot is placed and slides. Soluzion IS 3 Progressive damping system. In this case the IS2 solution is supplemented with an element which progressively absorbs energy. 9
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Soluzion IS 3 SYSTEM OVERVIEW PROGRESSIVE DAMPING SYSTEM SLIDING PLATES ANTI-TIP SYSTEM PROGRESSIVE RESISTANCE FEET 10
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Modula ANTI-SEISMIC SOLUTIONS Installation Soluzion AS 0 AS 0 21050 mm 21500 mm 100 mm 1500 mm (1,5 m) 1500 mm (1,5 m) Anti-seismic installations require a larger empty area around the machine compared to standard installations. This enlarged empty area is necessary to enable the movement of the storage system in case of a seismic event. PLEASE NOTE! The sizes in question may vary depending on the heights involved, so they should be checked with the technical department. 11 800 mm 800 mm 800 mm 800 mm
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500 mm Soluzions IS 2 and IS 3 1500 mm (1,5 m) IS 2 IS 3 500 mm 500 mm 500 mm 100 mm 1500 mm (1,5 m) 1500 mm (1,5 m) 1500 mm (1,5 m) It is necessary to increase the space around the machine by 500 mm on each side for its entire height, includ50i0n mgm the surface of th5e0 0s mlimding plates. This buffer area around the machine MUST BE FREE of all objects on the ground and on the plates, including other machines or equipment (such as pipes, systems etc.). Personnel are allowed to pass through these buffer areas exclusively to carry out regular warehousing activities but must otherwise leave these areas free. OTHER RESTRICTIONS • Internal bays cannot be use1d00 ammt a height • It is not possible to integrate the machine with a trolley • Telescopi1c5 0b0a myms ( 1c,5a mn) be used only fo1r50 t0r mamy (s1 ,w5 mi)th a capacity up to 250 kg 12 800 mm. 800 mm 800 mm 800 mm. 800 mm 800 mm. 800 mm 800 mm.
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Modula ANTI-SEISMIC SOLUTIONS Software Software and options The anti-seismic system also includes specific management software. This is not Modula’s WMS but a function of the Modula OS. In the storage systems with seismic isolation heavier goods must be placed at the bottom to lower the center of gravity. This approach is an alternative to the usually adopted cycle based on ABC analysis, where the most frequently handled goods are placed closer to the bay Options One of the significant aspects of the Modula anti-seismic solutions is the short time needed to resume operation following an earthquake. This is possible thanks to an optional consisting of: • An accelerometer that records seismic shocks • A system that monitors the proper position of each tray. The accelerometer detects all seismic shocks and records horizontal acceleration even when the machine is off; if the machine is actually moving, the operation of the storage system is immediately and safely interrupted. At the end of the earthquake, when the machine is switched back on, an automatic procedure checks the correct position of each tray by means of special internal photocells. If the trays are in the correct position (on the shelves), the machine can be restarted and resume normal operation. Otherwise, the intervention of Modula’s technicians is required. This optional function can be installed in all solutions. 13
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Modula ANTI-SEISMIC SOLUTIONS Choosing • STEP 1 Collect all relevant information from the customer the right (see form). • STEP 2 solution! Submit the information to Modula’s technical department. • STEP 3 The technical department conducts a careful analysis and returns a report suggesting the most appropriate solution/configuration for the customer. Example of a data collection form ITEM DESCRIPTION DATI NOTES 1 Place of installation 2 Machine configuration 3 Intended use 4 Subsoil class 1* Country, city/town, address or coordinates (Longitude, Latitude) 2* Type, height, number of bays, number of trays and their capacities, total weight of the storage system when fully loaded. Some examples of intended use: “GROUP C” C/1 Shops and small retailers C/2 Warehouses and storage facilities C/3 Artisan or craftsman shops or workshops 3* C/4 Buildings and structures for sports activities (non-profit) C/5 Beach resorts, spas and similar activities (non-profit) C/6 Stables, garages, auto workshops C/7 Closed or open covering structures SOIL TYPES: A, B, C, D, E A. Rock or other rock-like geological formation characterized by a shear wave velocity Vs30 > 800 m/s, possibly including at most 3 m of weaker material at the surface. B. Deposits of very dense sand, gravel, or very stiff clay with thickness exceeding 30 m, characterized by a gradual increase of the mechanical properties with depth and by Vs30 values ranging from 360 to 800 m/s (i.e., NSPT,30 > 50 in coarse-grained soils and cu,30 > 250 kPa in fine-grained soils). 4* C. Deposits of dense or medium dense sand, gravel, or stiff clay with thickness exceeding 30 m, characterized by a gradual increase of the mechanical properties with depth and by Vs30 values ranging from 180 to 360 m/s (i.e., 15 < NSPT,30 < 50 in coarse-grained soils and 70 < cu,30 < 250 kPa in fine-grained soils). D. Deposits of loose to medium cohesionless soil or of predominantly soft-to-firm cohesive soil, with thickness exceeding 30 m, characterized by a gradual increase of the mechanical properties with depth and by Vs30 values < 180 m/s (that is NSPT,30 < 15 in coarse-grained soils and cu, 30 < 70 kPa in fine-grained soils). E. Type C or D soil profile with thickness not exceeding 20 m, located over stiffer material (with Vs > 800 m/s). 14
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Modula ANTI-SEISMIC SOLUTIONS Prices and documents issued LIFT € IS 2 7.500 IS 3 11.250 WHAT IS ISSUED TO THE CU STOMER? Solutions IS 2 and IS 3 come with a report on the analysis of the structural behavior of the Modula system. For the AS0 solution the report is issued only upon request. Resists PGA’s greater than 15
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Modula World Modula is present in 5 continents with dealers and branches located in over 50 countries All information provided on this catalogue is for informative purposes only and is not binding. Modula reserves the right to change information on this catalogue at any time. Modula will not accept liability for or guarantee the accuracy of the information contained herein. ANTI-SEISMIC SOLUTIONS / APRIL 2021