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特許技術を採用し継手やバルブの緩みを完全に防ぐ金具をご紹介致します。
超純度(UHP)用継手(VCR、UJR、CVC Type)はトルク値ではなく、回転数で締付る様になってます。
作業者によるヒューマンミスや振動により緩む恐れが常にあるはずです。
弊社のロックデバイスは特許技術を採用し、継手とバルブの緩みを完全に防ぐ事が可能です。
コンプレッサー等振動が多い設置場所や飛行機や船で運ぶキャニスター等に多く採用されてます。
単純に緩み対策だけではなく、バルブのハンドルを固定する、錠をつける事で、認可された管理者だけ開閉出来る様にする事も可能ですので、LOTO機能にも充実になってます。
更にロックデバイスにオプションとして色相を入れる事も可能で、流体別にラインを識別する、In-Outを区別する事も可能です。
又、一旦取り付けると緩くなる事がないので、定期的に合マークを確認し緩くなっている箇所を確認する時間も減らせます。
殆どのメーカの継手と互換性がありますし、フジキン製については特別ラインナップで対応してます。
更に数多いラインナップを保有してますので、実績がある物を直ぐに現場に適用可能だし、固定したい箇所のみ固定出来る様にカスタマイズにも受難にご対応してます。
是非、ご検討頂きたくお願い申し上げます。
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| ドキュメント名 | 継手やバルブの緩みはございませんが? |
|---|---|
| ドキュメント種別 | 製品カタログ |
| ファイルサイズ | 5.3Mb |
| 登録カテゴリ | |
| 取り扱い企業 | KATAOKA KOREA (この企業の取り扱いカタログ一覧) |
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このカタログの内容
Page1
JW 지 우 락 디 바 이 스
Lock Device for Fittings & Valves
JW
Page2
Features
Patent Mechanism
Tightening the male & female nut
Patent # : 10-1916699 피메일 너트와 메일 너트를 단단히 고정
1 2
3 4
2019 Patent Awards
ColJorize WLock Out, Tag Out
Can distinguish
by gas types
in toxic gas line
독성 가스 라인에
가스 종류별 구분 가능
Can divide
supply or return line Possible to verify that
valves are properly locked and may not operate
Supply / Return 등 until safety is ensured
라인별 구분 가능
LOTO 절차는 밸브가 적절하게 잠귀었는지,
안전이 확보될때 까지 작동하지 않을 수 있는지
확인이 가능하게 해줍니다.
Youtube Clip
How to Install
Jiwoo Lock Device
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Page3
Products
Lock Devices for Fittings
Metal Face Seal Straight Assembly Metal Face Seal Bulkhead Tube Cap
Size Part Number Size Part Number Size Part Number
1/8” SS-LDS-FR2- 1/4” SS-LDBU-FR4- 1/4” SS-LDTC-FL4
/8”
1/4” SS-LDS-FR4- 3 SS-LDBU-FR8- 3/8” SS-LDTC-FL6
,1/2”
3/8”
3/4”
,1/2” SS-LDS-FR8- SS-LDBU-FR12- 1/2” SS-LDTC-FL8
3/4” SS-LDS-FR12- 1” SS-LDBU-FR16- 3/4” SS-LDTC-FL12
1” SS-LDS-FR16- 1” SS-LDTC-FL12
Union Union Elbow
Part Number Size Type Part Number Size Type
FR4- 1/4” FR4- 1/4”
FR8- 3/8”, 1/2” Metal FR8- 3/8”, 1/2” Metal
Face Face
FR12- 3/4” Seal FR12- 3/4” Seal
FR16- 1” FR16- 1”
SS-LDU- FL4 1/4” SS-LDE- FL4 1/4”
FL6 3/8” General FL6 3/8” General
JFL8 1/2” Tube FL8 1/2” Tube
FL12 3/4” Fitting FL12 3/4” Fitting
FL16 1”W FL16 1”
Union Tee Union Cross
Part Number Size Type Part Number Size Type
FR4- 1/4” FR4- 1/4”
FR8- 3/8”, 1/2” Metal FR8- 3/8”, 1/2” Metal
Face Face
FR12- 3/4” Seal FR12- 3/4” Seal
FR16- 1” FR16- 1”
SS-LDT- FL4 1/4” SS-LDC- FL4 1/4”
FL6 3/8” General FL6 3/8” General
FL8 1/2” Tube FL8 1/2” Tube
FL12 3/4” Fitting FL12 3/4” Fitting
FL16 1” FL16 1”
Male & Female Connector Male & Female Elbow
Part Number Part Number
CM ME
SS-LD -FL□□-NS□□ SS-LD -FL□□-NS□□
CF LF
Size Code Size Code
Male : CM 1/8” 2 Male : ME 1/8” 2
Female : CF 1/4” 4 Female : LF 1/4” 4
3/8” 6 3/8” 6
Code for 1/2” 8 Code for 1/2” 8
“-□□” 3/4” 12 “-□□” 3/4” 12
1” 16 1” 16
Nut Size Comparison Ordering Instructions
Metal Face Seal F-Brand (JPN) Tube Fitting 1. Each part numbers exclude fittings & valves.
Length Tube Length Tube Length Tube Length Only for Lock Devices on photos.
(mm)
1/8” 11.11 1/8” 10.00 1/8” 11.11 2. Additional Sizes are available. Please contact Jiwoo A Tech.
(3.2mm)
1/4” 19.10 1/4” 19.00 1/4” 14.28 3. Some brands have different standards for their own nut sizes.
(6.35mm)
1/2” 27.00 3/8” 26.00 3/8” 17.46 Please let us know your fitting & valve brand name.
(9.52mm)
3/4” 38.10 3/4” 38.00 1/2” 22.22 4. Our Lock Devices are protected by patents.
(19.05mm)
1” 44.50 3/4” 28.57 Becareful with the use of fake items.
5. If you are using Japanese F-Brand Fittings & Valves,
*** 1” 38.10
Japanese F-Brand’s nuts are different in size you must add ‘-F’ to the end of all part numbers. ex) SS-LDS-FR4-F
from other brands 1-1/4” 47.63
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Page4
Products
Lock Devices for Valves
General Valves
Part Number Tube Size Type Total Length Decision
FR4 1/4”
Metal
FR8 3/8”,1/2”
Face ***
FR12 3/4” Seal
FR16 1” Various sizes are available.
SS-LDV- -74*
FL4 1/4” ex)
‘L’ : 74mm
FL6 3/8” General → SS-LDV-FR4-74
FL8 1/2” Tube
FL12 3/4” Fitting
Total Length
FL16 1”
Ordering Instructions How To Measure Valve Length?
Metal Face Seal Fitting Valve Length Tube Fitting Valve Length
To order Jiwoo Lock Device for Valve or Regulators,
Customers should let us know the item’s model number and brand name.
Since valve companies have their own design and different size each other,
We need to know its details to suggest the device exactly fit on it.
Length Length
Hex Ball Valve / Opened Handle LJock Hex BaWll Valve / Closed Handle Lock Type 1 Hex Ball Valve / Closed Handle Lock Type 2
Size Part Number Size Part Number Size Part Number
1/4” SS-LDHV-FL4-O 1/4” SS-LDHV-FL4-C1 1/4” SS-LDHV-FL4-C2
3/8” SS-LDHV-FL6-O 3/8” SS-LDHV-FL6-C2
1/2” SS-LDHV-FL8-O 1/2” SS-LDHV-FL8-C2
3/4” SS-LDHV-FL12-O 3/4” SS-LDHV-FL12-C2
1” SS-LDHV-FL16-O 1” SS-LDHV-FL16-C2
For Male Face Seal Valve For Female Female Face Seal Valve
Size Part Number Size Part Number
1/4” SS-LDV-FR4-P- 1/4” SS-LDV-FFR4-P-
3/8”
,1/2” SS-LDV-FR8-P- 3/8”
,1/2” SS-LDV-FFR8-P-
*** ***
Integral / Rotatable Additional Size Available
for Pre-Cursor Canister VMB..
Special Order Products / Handle Lock Series
Regulator Handle Lock Valve Handle Lock / Type 1 Valve Handle Lock / Type 2
Size Part Number Size Part Number Size Part Number
** SS-LDR-BN** 1/4” SS-LDV-BN**-C3 1/4” SS-LDV-FR4-HD
***
***
Please let us know your regulator’s
information; Padlock is not included.
1) Brand 2) Part Numbers Refer to page 5.
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Page5
Additional Options
LOTO Products / Additional Locking Options
Additional Locking Options
This option is intended for use additional lock on
Jiwoo Lock Devices for all sizes and models.
Straps with a hole to add padlock will be provided.
The hole can also be used to attach identifiable
tags instead of padlocks.
It comes with a bracket cover that prevents
unauthorized operators from operating valves
or fittings without permission.
Examples : SS-LDS-FR16-L
Safety Lock Strap with Safety Lock Holder Bracket Cover
Availability of other materials Size Part Number Size Part Number
To order, replace N with S.
1/8”
1/4” SS-LD-FR4-L LK-CV-S
~1/2”
3/4”
1/2” SS-LD-FR8-L LK-CV-M
Availability of other colors ~1”
To order,
replace JR with B or G.
Example : JW-MKPS25P-N-R
Safety Lock How to Order
25mm WMater Key Safety Lock
Numbering: MK1 00001
Sharkle JW-MKPS25P S R
MK1 : Master Key Group Number
00001 : Serial Number Shackle Material Body Color
S Steel R Red
N Nylon B Blue
Color Option G Green
Body MK1-00001
30mm
15mm
<Front> <Back> MK1-00001
Vibration Test
Test Set Up Result
Youtube Clip
Frequency : 480 ~ 520 Hz, Acceleration : 8.5 g
Condition Time : 2 Minutes / Sweep
Model : I 250 / SA4M, Manufacturer : IMV (Japan)
Unfixed Fitting : Loose in 2 minutes
Result
Fitting with Jiwoo Lock Device : Pass
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34mm
Page6
Instruction
Ordering Number Description
S S - L D C M - F R 4 - F R 4 - B R - 1
Fitting/Valve Product Connection Connection Device Additional Special
Material Type Type Size Color Option Code
SS For Steel Products S Straight Assembly FR Male 2 1/8” or 2mm Nil Standard Silver Nil No Option
Metal Face Seal Q1 Type 1
PF FFR Female
For PFA Products BU Bulkhead Type 4 60 Body Length for Valve
1/4” or 4mm R Red Q2 Type 2
Metal Face Seal ex)60mm =’-60’
: FL Fractional
: U Union 6 3/8” or 6mm B Blue P Add Plate Option : :
Tube Fitting
E Union Elbow ML Metric Tube Fitting 8 1/2” or 8mm A Orange S Bonnet Strap Lock F Japanese F-Brand
T Union Tee NS 12 O Handle Locking Option
Male NPT 3/4” or 12mm G Green
/ Opened Type
C FNS Handle Locking Option
Union Cross Female NPT 16 1” or 16mm Y Yellow C / Closed Type
CM Male Connector PF PFA Fitting Ends 20 1-1/4” or 20mm : L LOTO Safety Set
:
(Strap & Bracket Cover_
ME Male Elbow BN Bonnet Hold 24 1-1/2” or 24mm HD Round Valve Handle
TC Tube Cap : : 32 2” or 32mm : :
V Standard Valves : :
HV Hex BaJll Valve
: :
Example
Fitting Description Suffix Code Assembly Metal Face Seal Fitting Valve Length Tube Fitting Valve Length
Stainless Steel Fitting SS
316SS, 1/2” Male Connector
Male Connector LDCM
Tube Lok End FL
1/2” 8
Male NPT End NS
1/2” W
1/2”OD
M.NPT
1/2” 8 Length Length
Assemble Instruction Tools Needed
This lock device is intended for use on General Face Seal assemblies Note: The lock device is packaged pre-assembled
with standard male and female nuts. as shown followed photo.
Note:
Always leak test fitting assemblies before installing a fitting Lock Device. 1. Using a 3.0mm hex key, loosen the cap screw from the lock device
and disassemble collar and strap.
Cap Screw Strap 2. Positions the collar around the fitting so the male nut fits within
the parallel tabs of the collar and the female nut fits inside the wing
tabs.
3. Insert the tab of the strap into the slot on the collar.
4. Swing the strap to meet the collar. The female nut should now be
completely contained. Recheck the position of the parallel tabs and
confirm they are centered with the hex flats of the male nut.
Collar Wing Tab
Warranty Information 5. Thread the cap screw through the large hole on the strap and into
the threaded hole on the collar. Snug with hex key.
Jiwoo Products are backed by Jiwoo A Tech Limited Lifetime Warranty. Note: Use care to ensure the screw does not become stripped due to
For a copy, visit www.jiwooat.com or contact us, sales@jiwooat.com overtightening. Assemble is now complete.
Caution : Do not mix or interchange parts with those of other manufacturers’
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JW
Page7
Examples
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