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TAKAMAZ XG-4 Catalog

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CNC 1 Spindle 1 Turret Precision Lathe

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Document Title TAKAMAZ XG-4 Catalog
Document Type Product Catalog
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Company TAKAMAZ (TAKAMATSU MACHINERY Co.,ltd) (Documents List)

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Document Contents

Page1

CNC Spindle Slide Precision Lathe
Page2

High Quality Compact Machine Designed for Improved Productivity Through Higher Accuracy and Shorter Cycles!! Loader Equipped MachineAccurate Cutting and Ease of Use A 4-inch built-in motor spindle with high- Operator-oriented Design CNC Spindle Slide Precision Lathe speed specifications (max. 8,000 min-1) is featured as standard, realizing higher The machine configuration provides cutting accuracy and shorter spindle acceleration/deceleration times than extensive working space in a small body existing machines. (Comparison: Spindle through perfect placement of compo- acceleration/deceleration time up to nents. The operator-oriented design 40% shorter) 2.5mm 590mm A high level of cutting accuracy can be allows the door to be fully opened in TAKAMAZ NEW COMPACT MACHINE! maintained by taking advantage of low 【O.D. heavy cutting】 unison by lifting the operation panel. vibration of the built-in motor spindle, in Unprecedented productivity with a 4-inch, Cutting cross-contrast to belt drive, and this helps with sectional area(t×f) gang type, built-in motor spindle!! mass production of precision parts. 0.70mm2 In addition, locating the holder at a 7.5/5.5/3.7 kW motor allows heavy cutting. position within the operator’s reach (spindle center height: 950 mm) and A full-width door above the extending the slide stroke to 200 mm holder mounting position. has resulted in a machine configuration The door opening is 590 mm wide. that assures ample working space. TAKAMAZ Loader System Standard Machine Spindle power characteristic curve ■Max.8,000min-1Standard type(AC 7.5/5.5/3.7 kW)φ65 Designed for Space Savings + Operability 8 7.5kW1,450 25%ED 4,100 The standard machine has a compact The operation panel is a touch panel, 10%ED design with a machine width of 1,506 with a streamlined, simple screen mm, or 780 mm for the loader equipped displaying the minimum required 6 5.5kW 40%ED 5,590 machine, and its size makes it easy to buttons and enabling easy, intuitive 2,230 install in dead space in a plant. operation like the operations on a tablet computer while ensuring visualization 4 (kW) 1,770 3.7kW 6,100 and efficiency. Cont. Automatic backup of cutting programs, T=49.4 N・m useful in the event of unexpected T=32.1 N・m 2 trouble, is also featured and can be T=23.6 N・mT=20.0 N・m selected from an SD card, a USB flash The “WA30” compact servo loader Loader transfer capacity memory device or the internal memory of utilizing upper space in the machine is Item Unit WA30 the NC unit for storage. 0 0 1 2 3 4 5 6 7 8 adopted to meet the user’s needs. Loading Time (Reference) sec. 4 Spindle speed(×1,000min-1) The system ensures speedy and Transport Diameter x Length (Reference) mm φ30×50 accurate workpiece transfer, and helps Work Dimension Weight kg 0.3 (One side) to achieve labor savings and higher ※Varies depending on the workpiece shape. productivity. What is more, combining it with TAKAMAZ peripheral devices for automation allows the construction of ※The image shows the loader equipped machine. versatile production lines. Output
Page3

High Quality Compact Machine Designed for Improved Productivity Through Higher Accuracy and Shorter Cycles!! Loader Equipped MachineAccurate Cutting and Ease of Use A 4-inch built-in motor spindle with high- Operator-oriented Design CNC Spindle Slide Precision Lathe speed specifications (max. 8,000 min-1) is featured as standard, realizing higher The machine configuration provides cutting accuracy and shorter spindle acceleration/deceleration times than extensive working space in a small body existing machines. (Comparison: Spindle through perfect placement of compo- acceleration/deceleration time up to nents. The operator-oriented design 40% shorter) 2.5mm 590mm A high level of cutting accuracy can be allows the door to be fully opened in TAKAMAZ NEW COMPACT MACHINE! maintained by taking advantage of low 【O.D. heavy cutting】 unison by lifting the operation panel. vibration of the built-in motor spindle, in Unprecedented productivity with a 4-inch, Cutting cross-contrast to belt drive, and this helps with sectional area(t×f) gang type, built-in motor spindle!! mass production of precision parts. 0.70mm2 In addition, locating the holder at a 7.5/5.5/3.7 kW motor allows heavy cutting. position within the operator’s reach (spindle center height: 950 mm) and A full-width door above the extending the slide stroke to 200 mm holder mounting position. has resulted in a machine configuration The door opening is 590 mm wide. that assures ample working space. TAKAMAZ Loader System Standard Machine Spindle power characteristic curve ■Max.8,000min-1Standard type(AC 7.5/5.5/3.7 kW)φ65 Designed for Space Savings + Operability 8 7.5kW1,450 25%ED 4,100 The standard machine has a compact The operation panel is a touch panel, 10%ED design with a machine width of 1,506 with a streamlined, simple screen mm, or 780 mm for the loader equipped displaying the minimum required 6 5.5kW 40%ED 5,590 machine, and its size makes it easy to buttons and enabling easy, intuitive 2,230 install in dead space in a plant. operation like the operations on a tablet computer while ensuring visualization 4 (kW) 1,770 3.7kW 6,100 and efficiency. Cont. Automatic backup of cutting programs, T=49.4 N・m useful in the event of unexpected T=32.1 N・m 2 trouble, is also featured and can be T=23.6 N・mT=20.0 N・m selected from an SD card, a USB flash The “WA30” compact servo loader Loader transfer capacity memory device or the internal memory of utilizing upper space in the machine is Item Unit WA30 the NC unit for storage. 0 0 1 2 3 4 5 6 7 8 adopted to meet the user’s needs. Loading Time (Reference) sec. 4 Spindle speed(×1,000min-1) The system ensures speedy and Transport Diameter x Length (Reference) mm φ30×50 accurate workpiece transfer, and helps Work Dimension Weight kg 0.3 (One side) to achieve labor savings and higher ※Varies depending on the workpiece shape. productivity. What is more, combining it with TAKAMAZ peripheral devices for automation allows the construction of ※The image shows the loader equipped machine. versatile production lines. Output
Page4

High Quality Compact Machine Designed for Improved Productivity Through Higher Accuracy and Shorter Cycles!! Loader Equipped MachineAccurate Cutting and Ease of Use A 4-inch built-in motor spindle with high- Operator-oriented Design CNC Spindle Slide Precision Lathe speed specifications (max. 8,000 min-1) is featured as standard, realizing higher The machine configuration provides cutting accuracy and shorter spindle acceleration/deceleration times than extensive working space in a small body existing machines. (Comparison: Spindle through perfect placement of compo- acceleration/deceleration time up to nents. The operator-oriented design 40% shorter) 2.5mm 590mm A high level of cutting accuracy can be allows the door to be fully opened in TAKAMAZ NEW COMPACT MACHINE! maintained by taking advantage of low 【O.D. heavy cutting】 unison by lifting the operation panel. vibration of the built-in motor spindle, in Unprecedented productivity with a 4-inch, Cutting cross-contrast to belt drive, and this helps with sectional area(t×f) gang type, built-in motor spindle!! mass production of precision parts. 0.70mm2 In addition, locating the holder at a 7.5/5.5/3.7 kW motor allows heavy cutting. position within the operator’s reach (spindle center height: 950 mm) and A full-width door above the extending the slide stroke to 200 mm holder mounting position. has resulted in a machine configuration The door opening is 590 mm wide. that assures ample working space. TAKAMAZ Loader System Standard Machine Spindle power characteristic curve ■Max.8,000min-1Standard type(AC 7.5/5.5/3.7 kW)φ65 Designed for Space Savings + Operability 8 7.5kW1,450 25%ED 4,100 The standard machine has a compact The operation panel is a touch panel, 10%ED design with a machine width of 1,506 with a streamlined, simple screen mm, or 780 mm for the loader equipped displaying the minimum required 6 5.5kW 40%ED 5,590 machine, and its size makes it easy to buttons and enabling easy, intuitive 2,230 install in dead space in a plant. operation like the operations on a tablet computer while ensuring visualization 4 (kW) 1,770 3.7kW 6,100 and efficiency. Cont. Automatic backup of cutting programs, T=49.4 N・m useful in the event of unexpected T=32.1 N・m 2 trouble, is also featured and can be T=23.6 N・mT=20.0 N・m selected from an SD card, a USB flash The “WA30” compact servo loader Loader transfer capacity memory device or the internal memory of utilizing upper space in the machine is Item Unit WA30 the NC unit for storage. 0 0 1 2 3 4 5 6 7 8 adopted to meet the user’s needs. Loading Time (Reference) sec. 4 Spindle speed(×1,000min-1) The system ensures speedy and Transport Diameter x Length (Reference) mm φ30×50 accurate workpiece transfer, and helps Work Dimension Weight kg 0.3 (One side) to achieve labor savings and higher ※Varies depending on the workpiece shape. productivity. What is more, combining it with TAKAMAZ peripheral devices for automation allows the construction of ※The image shows the loader equipped machine. versatile production lines. Output
Page5

Tooling System Stroke-Related Drawing Tool holders □20 95 25 (MAX 20) Normal A Normal (MAX 20) 55 Reverse B 850Collet Reverse Tool post block A Normal G (95) 130 157.5 Z:250st. Reverse H 5) (φ2 φ25 400 140 φ25 Boring F 159.3 Tool post base Tap Tap holder Round hole bush Blank HF-4 Normal/reverse C Boring bar Round hole bush 70 φ20 φ16 φ12 850Collet φ10 Tool post block B φ8 Normal/normal D 10 Boring bar 157.5 Z:250st. 410 Reverse/reverse E Uni(t mm) Uni(t mm) Floor Space Drawing Loader Specifications 390 75 1,120 585 275 470 320 780 1,735 30 1,308 1,250 1,100 2,055168 1,506 Uni(t mm) R540 1,220 1,390 950(Spindle center height) 1,395 (2,135) (2,220) R795 φ65 950(Spindle center height) 1,700 φ10 φ25 35 35 50 300 120 X:200st. 400
Page6

CNC Spindle Slide Precision Lathe Controller Specifications Item TAKAMAZ & MITSUBISHI M80 Controlled axes 2 axes(X,Z) Machine Specifications Simultaneously controllable axes Simultaneous 2 axes Least input increment 0.0001mm(X in diameter) Item Unit XG-4 Least command increment X:0.00005mm Z:0.0001mm Optimum turning diameter mm φ30 Auxiliary function M3 digitsSpindle function S4 digits Max. turning diameter mm φ170 Tool function T2 digits Max. turning length mm 175 Tape code EIA(RS232C)/ISO(840) automatic recognition Chuck size inch Collet,4 Cutting feedrate 1~5,000mm/min Max. swing over bed mm φ380 Command system Incremental/Absolute Spindle nose JIS A2-4 Linear interpolation G01 Spindle bearing I.D. mm φ65 Circular interpolation G02,G03 Cutting feedrate override 0~150% Through-hole on spindle mm (φ20) Rapid traverse override F0,100% Spindle speed min -1 Max.8,000 Program number Program file name 32 characters Type Gang type Backlash compensation 0~9,999μm Tool shank mm □20 Program memory capacity 500Kbyte(1,280m) Boring holder I.D. mm φ25 Tool offsets 99 sets Max. stroke mm X:200 Z:250 Registered programs 1,000 pcs. Rapid traverse rate m/min X:18 Z:18 Tool geometry/Wear offset Standard Canned cycle G90,G92,G94 Spindle motor kW AC7.5/5.5/3.7 Background editing Standard Feed motor kW X:AC 0.75 Z:AC 0.75 Direct drawing dimension programming Standard Coolant motor kW AC 0.18 Custom macro Standard Hydraulic motor kW (AC 0.75) Nose R compensation G40,G41,G42 L×W×H mm 1,506×1,250×1,395(780×1,735×1,700※) Inch/Metric conversion G20/G21 Machine weight kg 1,550(1,700※) Programmable data input G10 Total electric capacity KVA 14 Multiple repetitive cycle G71~76Multiple repetitive cycle Ⅱ Pocket-shaped ※When the loader is mounted. ( ):Option Canned drilling cycle Standard Chamfering/Corner R Standard Standard Accessories Constant surface speed control G96,G97Variable lead thread cutting G34 □Boring holder……………………1set □Thread cutting unit Clock function Standard □O.D. holder………………………1set (Including constant surface speed control)…1set Alarm history display 512 pcs. □Collet flange……………………1set □Service tool kit…………………1set Sub-program call up to 8 loops □Air solid chucking cylinder…1set □TAKAMAZ instruction manual …1set Decimal point input Standard □Spindle indexing device(radiator)…1set 2nd reference point return G30 Work coordinate system setting G50,G54~59 Stored stroke check Standard Optional Accessories Input/Output interface SD card, USB Flash Memory, Ethernet □Tool holders  □Rear coolant unit Graphic trace Standard □Collet chucks □Tool post air blow/coolant Graphic check Standard □Hydraulic chucks □Coolant uni(t 116 lit.) Tool life management Standard □Hydraulic uni(t With a separate tank) □Work light Multiple M codes in one block Max.3 □TAKAMAZ loader system □Signal light(1-tier/2-tier/3-tier) Set of Instruction Manuals for Control Device CD-ROM □Spindle indexing device(Electric) □Automatic fire extinguisher □Chip conveyor ※1 □Automatic power shut-off device Optional Specifications  (Floor type/Spiral type) □Special color Spindle orientation □Front air blower □Others※2 RS232C ※1 Can only be installed at the rear with the loader specification and at the left side ●If you modify the machine or replace the loader yourself, our after-sales with the standard specification.  service may not be available. ※2 For more information on attachments,consult our sales representative. TAKAMATSU MACHINERY CO.,LTD. TP MACHINE PARTS CO.,LTD. ■HEAD OFFICE & PLANT   128/345 MOO 1 THEPARAK ROAD, BANGSAOTHONG SUBDISTRICT, BANGSAOTHONG DISTRICT, SAMUTPRAKARN   1-8 ASAHIGAOKA HAKUSAN-CITY ISHIKAWA JAPAN. 924-8558 TEL +81-(0)76-274-1403 FAX +81-(0)76-274-8530   TEL +66-(0)2-706-3820 FAX +66-(0)2-706-3822 TAKAMATSU MACHINERY USA INC. PT.TAKAMAZ INDONESIA  JL. FESTIVAL BOULEVARD BLOK AA 11 NO.30,31 GRAND WISATA TAMBUN, BEKASI 17510 ■CHICAGO HEAD OFFICE   TEL +62-(0)21-8261-6431 FAX +62-(0)21-8261-6430   1280 LANDMEIER ROAD ELK GROVE VILLAGE, IL 60007 USA TEL +1-(0)847-981-8577 FAX +1-(0)847-981-8599 ■CINCINNATI OFFICE TAKAMAZ MACHINERY MEXICO,S.A.DE C.V.   5233 MUHLHAUSER ROAD. WEST CHESTER TOWNSHIP, OH 45011 USA TEL +1-(0)513-870-9777 FAX +1-(0)513-870-0325   AVENIDA DE LOS INDUSTRIALES 522, LOCAL 4, INDUSTRIAL JULIAN DE OBREGON, 37290 LEON, GUANAJUATO MEXICO ■GREENVILLE OFFICE   TEL +52-477-784-0468   506 MATRIX PARKWAY PIEDMONT, SC 29673 USA TEL +1-(0)847-981-8577 TAKAMAZ MACHINERY EUROPE GmbH TAKAMATSU MACHINERY VIETNAM CO.,LTD  NO.25, NGUYEN LUONG BANG, TAN PHU WARD, DISTRICT 7, HO CHI MINH CITY, VIETNAM   INDUSTRIEGEBIET, DIEPENBROICH 27 D-51491 OVERATH, GERMANY   TEL +84-(0)28-5417-3917 FAX +84-(0)28-5417-3919   TEL +49-(0)2206-866-150 FAX +49-(0)2206-865-123 TAKAMAZ MACHINERY( HANGZHOU) CO.,LTD. ■HANGZHOU HEAD OFFICE   NO.6800, JIANGDONG 3RD ROAD, JIANGDONG INDUSTRIAL PARK, XIAOSHAN, HANGZHOU, ZHEJIANG, CHINA   TEL +86-(0)571-8287-9709 FAX +86-(0)571-8215-3732 ■GUANGZHOU OFFICE Precautions Related to Foreign Exchange and Foreign Trade Control Laws   ROOM 1316, NO.2, KEHUI FOURTH STREET, NO.99 OF SCIENCE ROAD, LUOGANG DISTRICT, GUANGZHOU   TEL +86-(0)20-8210-9921 FAX +86-(0)20-8210-9921 This product (machine and ancillary equipment) may fall under the category of controlled goods by the foreign exchange and foreign trade control laws. TAKAMATSU MACHINERY( THAILAND) CO.,LTD. As such, the exportation must be authorized by the Japanese government as stipulated in the laws ■BANGKOK HEAD OFFICE This product is manufactured in accordance with the regulations and standards that prevail in the   888/59 MOO 9, TAMBOL BANGPLA, AMPHUR BANGPLEE, SAMUTPRAKARN PROVINCE, THAILAND country or region of destination.   TEL +66-(0)2-136-7831 FAX +66-(0)2-136-7834 The user must not export, sell, or relocate the product, to anycountry with different regulations or standards. ■EASTERN SEABOARD BRANCH   848/14 MOO 3, TAMBOL BO WIN, AMPHUR SIRACHA, CHONBURI 20230   TEL +66-(0)38-182-509 FAX +66-(0)38-182-510 This brochure is made from 60% recycled paper.  19.07.1B(O) Size Motors Tool post Spindle Capacity