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大型パネル向け成膜装置 CLUSTERLINE 600
「CLUSTERLINE600」は、大型パネル向けに特化したPVD成膜装置。
すべてのプラットフォームは、カセットからカセットへの処理と
完全に自動化された処理を備えたクラスターアーキテクチャを共有。
【チャンバー構成】
■脱ガスチャンバー
■イオンエッチング
■Tiスパッター
■Cuスパッター
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このカタログについて
| ドキュメント名 | CLUSTERLINE 600 |
|---|---|
| ドキュメント種別 | 製品カタログ |
| ファイルサイズ | 4Mb |
| 登録カテゴリ | |
| 取り扱い企業 | 日本エバテック株式会社 (この企業の取り扱いカタログ一覧) |
この企業の関連カタログ
このカタログの内容
Page1
PLATFORMS
CLUSTERLINE® 600
Large area cluster tool for single panel processing
Page2
CLUSTERLINE® 600
EVATEC’S ALL IN ONE SEED
LAYER SOLUTION FOR PANEL
LEVEL PACKAGING
Miniaturization and lower cost are driving the demand for Panel Level
Packaging. Evatec’s process know-how in Advanced Packaging
enables customers around the globe to cope with these challenging
developments and demands. Low contact resistance (Rc) and
excellent adhesion of the deposited seed layers combined with
low particle generation are some of the major achievements of the
CLUSTERLINE® 600 that set the benchmark in the market segments
for IC-Substrates and FOPLP.
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CLUSTERLINE® 600
Next generation
FOPLP
IC-Substrates
IC-Substrate Low Density Fan Out
Product Embedded dies High Density Fan Out
Substrate-like PCB
Fine line interconnects with Wide adoption for PMIC and RF
roadmap down to 2µm L/S New potential for High Density Fan Out for APs
Embedded die technologies and heterogenous integration (CPU, memory)
Market Trends
FO on substrate Push to FOPLP as supporter of cost reduction
PVD becomes crucial to support roadmap and heterogenous integration
roadmap as chemical Cu alternative
Seed Layer deposition Seed Layer deposition
TGV seeding Reactive Ion Etching (RIE)
Device Technology Reactive Ion Etching (RIE) Nano-Descum
Nano-Descum
Deep Etching
Degassing organic substrates
Physical Argon etching
Reactive Ion Etching
Process / Application Harsh chemical etching
Sputtering seed layer metals (e.g. Ti and Cu)
DC or DC pulsed
Reactive sputtering
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THE WORKHORSE FOR
PANEL LEVEL PACKAGING
CLUSTERLINE® 600 is qualified at the major
OSATs and IDMs for Panel Level Packaging.
It enables the latest technologies on panel
sizes up to 650 x 650mm.
IN ATMOSPHERE TRANSITION IN VACUUM
HANDLING BATCH DEGASSER COOLING CCP ETCH PVD SPUTTER
Tailormade handling Atmospheric batch After degassing, Evatec etch Evatec cathode
packed with quality degassing is ideal for the substrates technology ensures technology combines
control features for repeatable accurate are transferred to ideal interface high uniformity with
safe manipulation outgassing of organic vacuum. Cooling preparation for excellent target
of substrates from substrates. during the transition subsequent PVD utilisation and thermal
cassette or buffer, ensures enough processes management within
through the process thermal budget for the → Maximize adhesion strict substrate
and back again. subsequent process → Minimize R temperature limits.
steps. c
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CLUSTERLINE® 600
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DEGAS ETCH SPUTTER
DEGASSING
Repeatable and reliable outgassing of organic substrates
The atmospheric batch degasser (ABD), where a batch of substrates are simultaneously
degassed in multiple heated slots with nitrogen laminar flow, is the preferred solution for
organic substrates (e.g. AMC, ABF, PID, PI, etc.).
The advantages of the atmospheric batch degasser are:
Panel slots with individual N2 laminar flow for:
- fast and precise temperature control of substrates (conductive heating)
- emissivity independent temperature control (no overheating and no local hot spots)
- transporting volatile compounds away from the substrates (no re-contamination)
Smart design for easy access and maintenance
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CLUSTERLINE® 600
“EVATEC PATENTED ABD
TECHNOLOGY ELIMINATES THE
RISK OF LOCAL OVER HEATING”
ATMOSPHERIC BATCH THE BENEFITS OF
DEGASSING OFFERS: ATMOSPHERIC DEGASSING
Fast and precise temperature control Diffusion of volatile components from the bulk material to the surface is driven by
Outstanding temperature uniformity temperature and time. Desorption is driven by the concentration gradient which is
Nitrogen laminar flow for transporting the same whether desorption takes place in vacuum or in atmosphere. However,
volatile compounds the advantage in atmosphere is that the concentration gradient can always be kept
Sufficient time for diffusion of volatile
high if a laminar flow of inert gas is applied, while in vacuum the degassing of the
compounds and moisture
volatile components has to take place by less efficient molecular diffusion.
Radiation heating
Vacuum molecular flow
Hot N2 laminar flow
Newly introduced
substrate
Degassed
substrate
Vacuum degassing Atmospheric (N2) degassing
Basic comparison of batch degassing in vacuum and atmosphere. Desorbed
molecules are symbolized as blue vectors. Orange substrates are hot and
degassed, blue ones are cold and not degassed.
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Page8
DEGAS ETCH SPUTTER
ETCHING
Perfect for large area panel processing
Removing native oxides and preparing the substrates’ successfully in balance.
interface are the major reasons for etching in Advanced
Just as important, non-moving parts and a static substrate
Packaging. Low Rc and superior adhesion of the sputtered
during processing avoid unwanted particle generation and
seed layer are the results.
yield losses.
Leveraging our patented plasma source design, Evatec’s
The CLUSTERLINE® 600’s CCP Etch Modules are capable
process know-how on CLUSTERLINE® 600 uses dual
of providing physical (Ar-sputter Etch) or chemical etch
frequency CCP with a high and a very high frequency
processes (CHF3, C3F8, CF4, O2, N2+H2, Ar+H2, etc.) or a
controlling plasma density and ion bombardment. Etch
combination of these in one module using our long history
rates, uniformity and thermal budget can all be kept
of process know-how.
“DUAL
TAKE A LOOK AT THE RESULTS
Panel size: 600 x 600, 36 SiO2 chips, measurement EE = 20mm FREQUENCY
CCP ETCH AND
NO MOVING
PARTS DURING
PROCESSING
GUARANTEE
BEST IN CLASS
ETCH RESULTS”
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CLUSTERLINE® 600
Features and benefits
Dual frequency benefits
DC bias (ion bombardment) adjustable with frequency combination
Directional etching is possible (anisotropic etching)
Very good for directionality and small features
Uniformity control easier (one plasma source)
Reactive ion etching benefits
Same tool can perform chemical and physical etch by different gas and frequency combinations
Comprehensive library of process data for RIE
Development of DRIE for deep etch applications (same module, additional gases)
Low pressure regime benefits
Long free path
High directionality of ions (anisotropic etching)
Uniform etch rate
Ideal for small and narrow structures
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DEGAS ETCH SPUTTER
SPUTTERING
Superior seed layer adhesion and uniformity
Benefit from Evatec’s long history in delivering tailormade PVD based metallization processes to the
semiconductor industry. Rotating cathode sputter technology delivers excellent film uniformity over large
areas, and just like for etch processing, static panels during deposition avoids particle generation.
The benefits of rotating target technology
Best panel cooling due to combination of steady substrate during process and superior target cooling
Excellent deposition uniformites by innovative moveable magnet bar technique
Production proven technology
No redeposition areas above panel
Design for rapid cathode maintenance using motorized drawer concept
TAKE A LOOK AT THE RESULTS
10 x 10 points were measured by 4-point probe
Ti deposition Cu deposition
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Page11
CLUSTERLINE® 600
“ROTATING TARGET
TECHNOLOGY OFFERS
LONGEST TARGET LIFE
FOR LOWEST COST OF
OWNERSHIP”
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Page12
HANDLING
Advanced control for safe production
Evatec’s long experience in delivering systems of cluster architecture with fully automated robot handling means
you can be confident of secure and robust handling all the way from FOUP or cassette through processing and
back again. The systems and control features on the CLUSTERLINE® 600 are designed specifically for panel
handling in particular, and of course, the system is SECS / GEM compliant for fab integration.
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CLUSTERLINE® 600
LP LP LP LP Atmospheric Front End Module
ABD AFEM (AFEM)
Front End Robot
ITM The robot handles movements in and out of the FOUP, the batch
degasser (ensuring “first in first out” processing) and to and from
the system Interface Transfer Module (ITM) via any intermediate
test stations required. Handle glass, EMC, CCL, FR4 and other thin
substrates direct or on carriers according to your application.
LP LP LP LP TRANSFER
Cooling and pumping
ABD AFEM
Evatec’s elegant 2 stage architecture brings benefits in both process
control and throughput:
ITM
Most efficient pumping and suffcient cooling time increases
thermal budget prior to next process steps
VTM Faster 2 stage pumping to reach base pressure prior to transfer to
the central Vacuum Transport Module (VTM)
Seperated air locks for Panel In and Panel Out
Space for additional panels in vacuum e.g. for pasting
Vacuum Transfer Module
Our 6 sided transfer module is equipped with dual robot arm
allowing integration of up to 5 process modules. Additional flanges
for RGA are available on all process modules.
Features & benefits
Robust and safe handling for production
- up to 3.1kg payload
- up to 12mm handling warpage/sag/bow
- semi S2 and S8 compliant
Fully SECS / GEM compliant
Additional features possible
- e.g. ionizer, in-situ warpage measurement, RFID reader
Advanced positioning system (APS)
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PRODUCTION
PERFORMANCE
LET EVATEC BE YOUR GUIDE
Securing production for today
Combining innovations in panel handling together with CLUISTERLINE® 600 is a tool designed for daily
careful selection of source designs and our many years production. You can be sure of excellent adhesion and low
process know-how in degas, etch and PVD technology Rcs in processes like FOPLP at the levels seen in wafer
eliminates risk. CLUSTERLINE® 600 is already qualified at based processes. Robust handling and efficient process
several OSAT and IDMs. flow ensure run rates of 24 panels per hours.
RUN RATE 24 panels per hour ADHESION > 1000 N/m
Seeding Ti+Cu on different PI films (DuPont,
Process: 40’ degas at 120C, 20nm etch, 100nm
etc.) and ABF materials (GY50, GX-T62, etc.)
Ti, 200nm Cu
Seed layer deposition with CLUSTERLINE® 600
Substrate: 500µm thick EMC or ABF build up;
system → electroplating → post-baking (for ABF)
good emissivity towards the chuck; maximum
→ thermal cycle test → machine peel test for
temperature permitted 120ºC
adhesive bond evaluation
Rc < 1 mOhm ROBUST HANDLING
Single Kelvin structures; via diameter = 30µm; Up to 12mm sag/bow on end effector
dielectric thickness or via height = 8µm; PBO High payload up to 3.1kg
passivated;
In-situ warpage measurement
40 minutes Degas, 20nm Etch (SiO2 equ.),
100nm Ti, 300nm Cu; Alignment station in AFEM
Advanced alignment features
CLUSTERLINE 600® – Giving you the lead in production
Avoid particles with static panels during etch and deposition processes
Manage thermal budget with innovative system and process design
Reduce production cost with high utilization of rotatable tube targets
SEMI-like system architecture and features
Fully SECS / GEM integrateable
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CLUSTERLINE® 600
Working on the capabilities needed tomorrow
Today, the CLUSTERLINE® 600 is the benchmark for all in one Seed Layer sputtering in FOPLP and
IC-Substrate manufacturing.
Evatec is working on the next generation of process capabilities with selected customers and partners.
Thanks to its cluster-type system architecture, new capabilities and features can easily be integrated to
the CLUISTERLINE® 600 as they become available.
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CLUSTERLINE® 600
Large area cluster tool for single panel processing
Technical Information
Processing area: 600mm x 600mm Degas temperature: 120°C ± 10°C (BKM)
Panel size up to: 650mm x 650mm Panel temperature in process typically <100°C
Maximum panel weight: up to 3.1kg Excellent Rc results
Up to five process modules Excellent adhesion of Seed Layer on substrates
Up to 24 panels per hour (panel sides) Excellent uniformity results
Up to two Atmospheric Batch Degasser (ABD) Reactive Ion Etch (RIE) option
ABOUT EVATEC
Evatec offers complete solutions for thin film deposition Our team is ready to offer process advice, sampling
and etch in the Advanced Packaging, Power Devices, services and custom engineering to meet our customers
MEMS, Wireless Communication, Optoelectronics and individual needs in platforms from R&D to prototyping and
Photonics markets. true mass production.
Our technology portfolio includes a range of advanced We provide sales and service through our global network
sputter technologies, plasma deposition & etch as well of local offices. For more information visit us at
as standard and enhanced evaporation. www.evatecnet.com or contact our head office.
Evatec AG Tel: + 41 81 403 80 00 Product descriptions, photos and data are supplied
within the brochure for general information only and
Hauptstrasse 1a Fax: + 41 81 403 80 01 may be superseded by any data contained within
CH-9477 Trübbach info@evatecnet.com Evatec quotations, manuals or specifications.
Edition 2 Printed December 2021 (Edition 1 Printed
Switzerland www.evatecnet.com July 2020)
EVA_Brochure_CLUSTERLINE®600_Edition2_December2021