特許のデュアルロック技術で緩む事が全くなく、初期の締結量が維持出来るクランプをご紹介致します。
従来にはなかった特許のデュアルロック機能を採用し、クランプの緩みを完全に防ぐ事が可能な真空クランプです。
相互反対方向に回る1次ネジと2次ネジの組合せで、クランプの緩みを完全に防げます。
又、1次ネジが完全に締結出来てから２次ネジが締結出来る構造で、２次ネジの締結有無を直ぐに目で確認出来る様になってまして
作業ミスを無くす事が可能です。
Ｍボルトを採用し、一定的なトルク値で締付る事になり、作業者によるバラツキがなく現場で誰が作業しても均一な締付量が確保出来ます。
更に絶対緩くならない特許技術で最初の締結量がずっと維持出来るし、もし2次ネジが緩くなった場合は赤いバンドがみえて直ぐに締結状態が確認出来ます。
SUS304材を採用し、変形の恐れも少なく、耐腐食性、傷やスクラッチ等にも強いです。
更に従来のアルミ材の蝶ネジタイプのクランプと比べ、高温でのご使用も可能です。
NW(KF)、DC(MF)TYPEは勿論、Bio(サニタリー)用のASME-BPE規格(1.0S、1.5S、2.0S、2.5S）もラインナップにあります。
是非、ご検討頂きたくお願い申し上げます。
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| ドキュメント名 | 真空クランプの緩みに悩みは御座いませんか？ |
|---|---|
| ドキュメント種別 | 製品カタログ |
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Page1
JW 이 중 잠 금 클 램 프
High Strength Double Lock Clamp
특허 등록 제 10-1935125호
(Patent Number)
KF(NW), MF(DC) Flanges & ASME BPE Standards
Page2
Features
Assembly Instruction
- 1차 잠금 - - 2차 잠금 -
① ② ③ ④
클램프 & 플랜지 정렬 오른쪽 잠금 (Clockwise) 왼나사 잠금 (Anti-Clockwise) 체결완료
Allign the clamp & flangesJTorque 70+/-1W0kgf.cm Torque 20+/-5kgf.cm Complete
Locking Structure
이차 잠금 나사(왼나사)
Secondary Lock (LH)
아이 마킹 밴드
Eye Marking Band
일차 잠금 나사(오른나사)
Primary Lock (RH)
몸체
Body for KF Flange
Youtube Clip
How to Install
Double Lock Clamp
2
Page3
Features
Advantages
이중 잠금 장치 스테인리스 스틸
Double Lock System Stainless Steel
A double locking device Stainless steel is used to
consisting of primary and prevent corrosion and
secondary screws for external damage
complete sealing.
1차 나사와 2차 나사로 구성된 스테인리스 스틸 사용으로
이중 잠금 장치가 장착되어 부식 및 외부 충격 등으로 인한
완전 밀폐가 가능 손상 방지
잠금 방향 표시 잠금 확인 가능
Lock Direction Indication Eye Marking Function
Easily installable with Easily check the lock status
the lock direction indication with the red mark
on the primary & secondary on the secondary lock nut.
lock nuts.
1차 및 2차 잠금 나사에 2차 잠금 너트에 빨강 표시를 하여
잠금 방향 표시를 하여 잠금 상태를 쉽게 확인 가능
쉽게 설치가 가능
미끄럼 방지 줄어든 부피/무게
Knurled Handle Reduced Volume & Weight
A knurled handle is applied New processing reduces
to the secondary nut volume & weight by
for easy hand assembly. 30~40% compared to
the previous design.
새로운 가공 방식으로
이차 나사에 Knurled Handle이 기존 대비 약 30~40% 가량
적용되어 손으로 쉽게 조립 가능 부피 및 무게가 감소
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Page4
Products & Datasheet
Double Lock Clamps 이중 잠금 클램프
General Clamp for KF(NW) Flanges
� Material : Stainless Steel
� Flange type : KF Flange (NW type)
� Flange size : NW 16 ~ 50
� Locking type : Double Locking
C
JPrimWA B
ary Lock Secondary Lock Length (mm)
Material Size Part Number Weight (g)
Thread Torque (Kgf.cm) Thread Torque (Kgf.cm) A B C
NW16 SS-DLC-16 57.56 17.00 69.50 173.2
NW25 SS-DLC-25 67.87 17.00 74.50 203.4
Stainless M8/
70±10 M5/5 20±5
Steel 16-4/5
NW40 SS-DLC-40 83.05 17.00 91.50 260.0
NW50 SS-DLC-50 103.25 17.00 101.50 363.6
** Outering 미체결 조건 l Above information is the standard condition for not assembling a ‘Outer-Ring’.
Chain Clamp for KF(NW) Flanges Double Lock Clamp for ASME BPE
� Material : Stainless Steel / Aluminium (Chain) � Material : Stainless Steel
� Flange type : KF Flange (NW type) � Flange type : ASME-BPE standard clamp fittings
� Flange size : NW 63 ~ 150 � Flange size : 1.0S, 1.5S, 2.0S, 2.5S
� Locking type : Double Locking � Locking type : Double Locking
Size Part Number Size Part Number
NW63 SS-FLC-63-C
1.0~1.5 S SS-BPE-1015
NW80 SS-FLC-80-C
2.0 S SS-BPE-20
NW100 SS-FLC-100-C
2.5 S SS-BPE-25
NW125 SS-FLC-125-C
NW160 SS-FLC-160-C
** Outering 체결 조건 l Please use ‘Outer-Ring’ to meet the conditions below ** The torque value may vary depending on the O-ring material
Primary lock : Thread M10/21-1/2, 80±10 Kgf.cm Primary lock : Thread M8/16-4/5, 60±10 Kgf.cm
Secondary lock : Thread M6/10, 20±5 Kgf.cm Secondary lock : Thread M5/5, 20±5 Kgf.cm
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Page5
Products & Datasheet
High Strength Clamps 고강도 클램프
Vacuum KF(NW) Flange Clamp w/ Special Lock Washer
� Material : Stainless Steel
� Flange type : KF Flange (NW type)
� Flange size : NW16 ~ 50
� Locking type : Single Locking + Special Lock Washer
Serrations Cams
This special washers are easy and effective to use
while ensuring structural security for application
exposed to vibration and dynamic loads
Primary Lock Length (mm)
Material Size Part Number Weight (g)
Thread Torque (Kgf.cm) A B C
NW16JSS-NW16 57.56 17.00 69.50 162.8
NW25 SS-NW25 67.87 17.00 74.50 192.9
Stainless M8/
70±10
Steel 16-4/5
NW40 SS-NW40 83.05 17.00 91.50 242.7
NW50 SS-NW50 103.25 17.00 101.50 313.6
** Outering 미체결 조건 l Above information is the standard condition for not assembling a ‘Outer-Ring’.
Double Claw Clamp MF 플랜지용 더블 클로우 클램프
Double Lock Type for MF Flanges Single Lock Type for MF Flanges
� Material : Stainless Steel � Material : Stainless Steel / Aluminium
� Flange type : MF Flange (Double Claw, DC type) � Flange type : MF Flange (Double Claw, DC type)
� Flange size : MF 63 ~ 600 � Flange size : MF 63 ~ 600 / Thread size : M10
� Locking type : Double Locking � Locking type : Single Locking
Part Number Mat’l Part Number
SS-DC-M10 Aluminium AL-DC-01
Stainless SS-DC-01
Steel
** Outering 체결 조건 l Please use ‘Outer-Ring’ to meet the conditions below
Primary lock : Thread M10/15-1/2, 110±10 Kgf.cm
Secondary lock : Thread M6/3-1/2, 20±5 Kgf.cm
5
Page6
Products & Datasheet
Test Report 잠금 비교 검사 결과
Comparison Test w/ Single Lock Clamp Fastening Force Test X/Y/Z axis
Test Set Up Result Test Set Up Result
Youtube Clip Youtube Clip
Frequency : 20/80/350/2,000, Axis : X Frequency : 20/80/350/2,000, Axis : X / Y / Z
Condition Time : 2 Minutes each Condition Time : 2 Minutes each
Model : I 250 / SA4M, Manufacturer : IMV (Japan) Model : I 250 / SA4M, Manufacturer : IMV (Japan)
Single Lock ClJamp : Loose in 2 minuteWsResult Result Jiwoo Double Lock Clamp : Pass
Jiwoo Double Lock Clamp : Pass
Certificates
특허증 디자인등록증 진동 시험 성적서 2019 대한민국 우수특허 대상
Certificate of Patent Certificate of Design Registration Vibration Test Report Best Patent Awards 2019
# 10-1935125 # 30-0888206 2018.05.04 2019.07.11
6
Page7
Examples
JW
7