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Connector Catalogue www.harwin.com

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Contents Gecko 1 InTroduCTIon & SpeCIfICATIonS 2 pCB ConneCTorS 6 CABle ConneCTorS, ASSemBlIeS 8 ToolIng 12 Datamate 13 gecko Cable Assemblies InTroduCTIon 14 l-Tek, BrITISH STAndArd 17 datamate mix-Tek female Crimp J-Tek (2-row) 35 J-Tek (3-row) 66 S-Tek 71 mIx-Tek (2 row) 75 ToolIng & InSTruCTIonS 87 Connectors 95 1.00mm pITCH (m40) 96 1.25mm pITCH (m30) 100 ArCHer 1.27mm pITCH (m50, m52) 103 2.00mm pITCH (m22) 123 2.54mm pITCH (m20) 138 pC/104, pC/104 pluS 153 eZ-Boardware, Spring Contact & Circular Connectors 157 SmT Test point HoTSHoe 158 SprIng ConTACT 161 CommerCIAl mIl-dTl-5015 163 Sockets 167 Specialist Connectors Ip68 HotShoe Connector SpeCIfICATIonS 168 for Ø0.5mm pIn 169 for Ø0.8mm pIn 171 for Ø1.0mm pIn 172 for Ø2.0mm pIn 173 IC HeAder/SoCkeTS 174 EZ-BoardWare 177 m20 Connectors, rfI SHIeld ClIpS 178 male Horizontal Surface mount SmT CABle ClIpS 179 Sockets, SprIng ConTACTS 180 Ø1.00mm mating pin SmT pC BoArd SoCkeT 183 SmT Jumper lInkS 184 CoIn Cell HolderS 185 SmT TeST poInT 187 Terminals & Spacers 189 TermInAlS 190 This catalogue is printed on fSC paper SHorTIng lInkS 192 SPECIFICATIONS Harwin operates an ongoing development programme. SpACerS 193 This may result in changes to the product specifications shown in this catalogue. All dimensions are in millimetres and are nominal unless otherwise stated. Index (by Part Number) 197 All preferred sizes are held in stock. Check www.harwin.com for availability. www.harwin.com i

Harwin – Quality Manufacturing Total In-House manufacturing – providing the highest quality products since 1952 – from research and development to final plating, packing and dispatch, with the assistance of high technology processes in a very modern environment. Continued investment in the latest Computer Aided design, Quality and engineering facilities, support a global demand for quality products. Harwin provide the highest service level to customers with our sales offices in europe, uSA and Asia, complemented by an international network of distributors. www.harwin.com ii

Harwin – Vertical Integration www.harwin.com iii

Technical Information Conductor wire sizes: The table below shows various electrical data based on plastic insulation. The diameter information in the table applies to solid wires. Stranded wires are calculated by calculating the equivalent cross sectional copper area – the gaps between strands are not counted. using circular strands, these gaps occupy about 10% of the wire area, thus making the diameter of the resulting wire bundle about 5% thicker than equivalent solid wire. Wire Dia Cross-Sectional Approx. Metric Copper Resistance Max cable current for AWG SWG Wire Dia (mm) (inch) Area (mm²) Stranding at 20°C (Ω/km) chassis wiring (A) 32 0.20193 0.00795 0.032 538.3 0.053 35 0.21336 0.0084 0.036 7/0.08 31 0.22657 0.00892 0.040 426.9 0.7 34 0.23368 0.0092 0.042 1/0.25 33 0.25 0.0098 0.049 30 0.254 0.01002 0.051 338.6 0.86 32 0.27432 0.0108 0.057 7/0.1 29 0.28575 0.01125 0.064 268.5 1.2 31 0.29464 0.0116 0.065 30 0.31496 0.0124 0.078 1/0.315 28 0.32106 0.01264 0.081 7/0.12 212.9 1.4 29 0.34544 0.0136 0.086 7/0.125 27 0.36043 0.01419 0.103 168.9 1.7 28 0.37592 0.0148 0.124 7/0.15 26 0.40488 0.01594 0.128 19/0.1 133.9 2.2 27 0.41656 0.0164 0.132 25 0.45466 0.0179 0.162 106.2 2.7 26 0.4572 0.018 0.165 25 0.508 0.02 0.193 24 0.51054 0.0201 0.210 7/0.2 84.22 3.5 24 0.5588 0.022 0.245 19/0.127 23 0.57328 0.02257 0.259 66.79 4.7 23 0.6096 0.024 0.295 22 0.64364 0.02534 0.324 19/0.15, 7/0.25 52.96 7 22 0.7112 0.028 0.410 13/0.20 21 0.72288 0.02846 0.412 42.00 9 21 0.78892 0.03106 0.511 19/0.2 20 0.8128 0.032 0.520 16/0.2 33.31 11 19 0.91161 0.03589 0.636 1/0.90 26.42 14 20 0.9144 0.036 0.660 24/0.2 19 1.016 0.04 0.813 18 1.02362 0.0403 0.826 19/0.25 20.95 16 17 1.14935 0.04525 1.040 32/0.2 16.61 19 18 1.2192 0.048 1.170 16 1.29083 0.05082 1.340 19/0.30 13.17 22 17 1.4224 0.056 1.630 15 1.44932 0.05706 1.680 30/0.25 10.45 28 14 16 1.62712 0.06406 2.080 8.286 32 13 1.82753 0.07196 2.630 50/0.25 6.571 35 15 1.8228 0.072 2.640 14 2.032 0.08 3.250 12 2.05232 0.0808 3.330 5.211 41 The data in this table has been accumulated from various sources, and is supplied here as a guide only. Harwin recommend that customers obtain exact data from their cable manufacturer before using this data in their final design. www.harwin.com iv

Technical Information Plating thicknesses: Decimal prefixes: Metric Imperial -6 -6 Multiplying factor Prefix Symbol(microns, µm, 10 metres) (microinch, µ", 10 inch) 0.15 6 1012 tera- T 0.25 10 109 giga- G 0.30 12 106 mega- M 0.50 20 103 kilo- k 0.76 30 102 hecto- h 1.00 40 101 deca- da 1.27 50 10-1 deci- d 2.50 100 10-2 centi- c 3.50 140 10-3 milli- m 4.00 160 10-6 micro- µ 5.00 200 10-9 nano- n 10-12 pico- p Conversion factors: Inches (in; ") x 25.4 = Millimetres (mm) x 0.03937 = Inches Cubic inches (cu in; in³) x 16.387 = Cubic centimetres (cc; cm³) x 0.061 = Cubic inches Ounces (oz) x 28.35 = Grams (g) x 0.035 = Ounces Pounds (lb) x 0.454 = Kilograms (kg) x 2.205 = Pounds Newtons (N) x 0.1 = Kilograms-force (kgf; kg) x 9.81 = Newtons Ounces-force (ozf; oz) x 0.278 = Newtons (N) x 3.6 = Ounces-force Pounds-force (lbf; lb) x 4.448 = Newtons (N) x 0.225 = Pounds-force Pounds per cubic inch (lb/cu.in) x 27.7 = Grams per cubic centimetre (g/cm³) x 0.0361 = Pounds per cubic inch Pounds-force per square inch = K ilograms-force per square centimetre x 0.070 x 14.223 = Pounds-force per square inch (psi; lbf/in²; lb/in²) (kgf/cm²; kg/cm²) = K ilograms-force per square Pascals (Pa, N/m²) x 0.01 x 98.1 = Pascals centimetre (kgf/cm²; kg/cm²) Bars x 0.1 = MegaPascals (MPa; 106Pa) x 10 = Bars Atmospheres (atm) x 0.101 = MegaPascals (MPa; 106Pa) x 9.87 = Atmospheres = K ilograms-force centimetre Pounds-force inches (lbf.in; lb.in) x 1.152 x 0.868 = Pounds-force inches (kgf.cm; kg.cm) = K ilograms-force centimetre Newton metres (Nm) x 10.2 x 0.0981 = Newton metres (kgf.cm; kg.cm) Miles per hour (mph) x 0.447 = Metres per second (m/s) x 2.24 = Miles per hour Miles per hour (mph) x 1.609 = Kilometres per hour (kph) x 0.622 = Miles per hour Radians (rad) x 57.3 = Degrees (°) x 0.0175 = Radians Parts per million (ppm) x 0.0001 = Percentage (%) x 10,000 = Parts per million Fahrenheit (°F) = ( Celcius (°C) x 1.8 ) + 32 | Celcius (°C) = ( Fahrenheit (°F) – 32 ) ÷ 1.8 | Centigrade (°C) = Celcius (°C) | Kelvin (K) = Celcius (°C) – 273.15 www.harwin.com v

Environment New Water Treatment Plant at Harwin Harwin has invested in a new water treatment plant at the uk manufacturing facility, improving the quality of finish of its plated parts and reducing the environmental impact. utilising previous technology and due to the company’s strong growth, the company was using 7,000 litres of water per hour; that same amount of water is now used in two weeks. All rinse water is cleaned and recycled back into the plating area, reclaiming the gold and Tin – the Tin reclamation is an industry first. Comments Ceo, Andrew mcQuilken: “we should also see an improvement in the water quality used in the plating line, which will help maintain a high quality of plating finish on our products. Standard tap water conductivity is typically 400–600 microsiemens – recycled water after treatment will be below 5 microsiemens.” for further information, contact leadfree@harwin.co.uk. RoHS (Restriction of Hazardous Substances, Directive 2002/95/EC) products available from Harwin are available in roHS compliant format, and also in non-roHS (typically tin/lead plating) format on certain ranges. The following symbols are utilised in the catalogue: roHS compliant (but may contain lead in copper Tin solder tails may feature Tin/lead plating for alloys up to 4%, which is covered by exemption 6c); non-roHS applications; lead-free solder process compatible (if the product plastics used may only be suitable for leaded is designed for soldering, high-temperature plastic soldering processes; is utilised). product will not contain any of the other five substances covered by roHS. At the time of the compilation of this catalogue Harwin are still investigating the implications of roHS 2 on the component level such as products supplied by Harwin – please e-mail for updates. WEEE (Waste Electrical and Electronic Equipment, Directive 2002/96/EC) Harwin does not manufacture any electric or electronic equipment ourselves, so we have no direct responsibilities. However, we recognise that many of our customers will need to consider their responsibilities under this directive. we are happy to supply full material declarations for all our products. REACH (Registration, Evaluation, Authorisation and Restriction of Chemicals, EC 1907/2006) for the reACH regulation we can state that none of our standard products contain any of the Substances of Very High Concern, as published June 2012. roHS statements, reACH statements and material Composition statements are available on the website at http://www.harwin.com/technical_resource/legislation.html – or on request, contact leadfree@harwin.co.uk. www.harwin.com vi

Gecko Contents INTRODUCTION 2 SPECIFICATIONS, MATING PROFILES 4 FEMALE PC TAIL, SMT 6 MALE PC TAIL, SMT 7 CABLE CONNECTORS & ASSEMBLIES 8 TOOLING 12

Gecko connectors Introduction Harwin has an exceptional track record of manufacturing high-reliability connectors for safety-critical applications, with decades of experience in the field. With millions of products in operation, including those from Harwin’s High-Reliability Datamate product, Harwin has amassed a wealth of interconnect knowledge and is pleased to announce the latest addition to its high-reliability product portfolio – the Gecko range. Harwin’s Gecko (G125 series) connectors provide a low profile, dual row (-65°C/+150°C) and under extreme vibration (Z axis 100g 6ms). This high cable-to-board and board-to-board interconnect solution, ideally suited for performance is made possible by Harwin’s four-finger patented (pending*) stacking and cable mating in areas where PCB real estate is at a premium. Copper Alloy contact. With space and weight a consideration for many high-reliability The connectors are manufactured to withstand high numbers of mating applications, G125 connectors are designed to offer high performance cycles but also featuring low insertion and extraction forces. Housings in a miniature package. Pin spacing of 1.25mm and up to 50 contacts are manufactured from Halogen & Red Phosphorus free, glass-filled per connector, offers dense pin counts in a small package. This design thermoplastic, an environmentally friendly material that has eliminated means that G125 connectors achieve a 35% space saving over harmful chemicals before they have been added to restricted substances other high-performance connectors such as Micro-D. The connectors also lists. The housings also feature positive keying that prevent mis-mating and accommodate 2A per contact. are available with or without latches fitted for extra security of connection. Tested and proven to allow high performance in extreme conditions, the G125 family can operate within a wide temperature range High Reliability just got smaller. Patent Pending – UK 1205109.0 www.harwin.com 2 Gecko

Gecko connectors Product Features keyway Polarisation Points Four Finger Beryllium copper contact 3 polarising points on each component prevent mis-mating. Unique patent pending high-reliability contact design ensures signal integrity under extremes of bump, vibration and shock. Packaged in Tape & Reel Pre-assembled cable configurations Packed in industry standard tape & reel packaging for automated Cable connectors available in a variety of layouts featuring assembly and also available as cut strips of 10 pieces. male and female single and double ended in a variety of standard lengths. combined Latching & PcB retention system No. 1 Position identified Optional latches allow simple and fast de-latching and require no Housings are clearly marked with identifier for fast visual inspection. special tooling. Solder tabs for SMT and barbs for PC Tail versions ensuring retention to the PCB. Potting Wall environmentally Friendly Materials Cable connectors feature a rear potting wall adding an extra level Mouldings are manufactured from Halogen & Red Phosphorus free, of strain relief. glass-filled thermoplastic, an environmentally friendly material. All G125 connectors are RoHS compliant. Patent Pending – UK 1205109.0 www.harwin.com 3 Gecko

Gecko Connectors Specifications Materials Mechanical Mouldings: G lass-filled Durability: 1000 operations thermoplastic UL94V-0 Mating forces (per contact pair): Female Contacts: Copper Alloy Insertion force: 2.8N max Male Contacts: PCT/SMT: Phosphor Bronze Withdrawal force: 0.2N min Crimp: Brass Contact retention in moulding: 6N min Finish: Gold Electrical Environmental Current (individual contacts Environmental classification: 65/150/96 hours at 95% RH in isolation): A t 25°C 2.8A max Operational temperature: -65ºC to +150ºC All contacts simultaneously: A t 25°C 2.0A max *Vibration sensitivity: 10Hz to 2000Hz, 1.5mm, Working voltage 198mm/s2 (20G) duration 2 hours (at sea level 1006 mbar): 450V DC or AC peak *Bump severity: 390m/s2 (40G), 4000 ±10 bumps (at altitude 44 mbar): 250V DC or AC peak *Shock severity: 981m/s2 (100G) for 6ms Proof voltage *Acceleration severity: 490m/s2 (50G) (at sea level 1013 mbar): 600V DC or AC peak Contact resistance (initial): 20 mΩ max Contact resistance * Tested with latched connectors. (after conditioning): 25 mΩ max All preferred sizes of this range are held in stock. Insulation resistance (initial): 10 GΩ min at 500V DC Check www.harwin.com for availability. Insulation resistance (after conditioning): >1 GΩ min at 500V DC Mating Profiles FEMALE VERTICAL PC TAIL VERTICAL SMT CABLE MALE VERTICAL 7.70 7.25 7.35 PC TAIL VERTICAL SMT 7.807.35 7.45 CABLE 8.85 8.90 9.30 All dimensions in mm. Patent Pending – UK 1205109.0 4 GECKO

Gecko connectors Advanced Specifications Materials Pin numbering Contact Finish: 0 .2 – 0.3µm (8 – 12µ”) Gold, 7 12 over 1.5 – 2.0µm (60 – 80µ”) Nickel 1 6 Contact numbering is shown looking onto mating face of male connector. electromagnetic Compatibility testing EYE Diagram of the Gecko Connector at 15 ns rise time: Typical EYE diagram obtained during testing at 20MHz, 15ns rise time, 50Ω, 2V pp, Pseudo-random. Product tested: 12-way Male and Female board-mounted and cable-mounted. Conditions at time of test: Temperature = 21°C (70°F) / Humidity = 50% / Pressure = 993 mB Patent Pending – UK 1205109.0 www.harwin.com 5 Gecko

Gecko connectors Female Pc Tail & Surface Mount 4-finger Beryllium Copper contact. Positive keyway polarisation features. 2A current capacity, resists high vibration and shock. Withstands extremes of temperature: -65˚C to +150˚C. Pc TAIL SURFAce MoUNT A A 4.90 4.90 No. 1 contact 1.25 3.90 C No. 1 contact 3.90 C 5.25 5.25 Tail 5.80 1.25 Ø 0.40 0.15 max B 1.25 Ø 0.40 1.25 B B B 1.20 1.25 CalCulation 6.20 a B + 3.8 1.25 Ø 0.55 min b 0.625 x (Total no. of contacts - 2) 1.25 0.70 C B + 1.8 Recommended Pc Board Pattern Recommended Pc Board Pattern HoW To oRDeR G125 - F XX XX 05 l0 X PaCKaGinG r Tape & Reeled P Loose series Code Finish tyPe 05 Gold V1 3mm PC Tail V2 4.5mm PC Tail total no. oF ContaCts s1 Surface Mount 06, 10, 12, 16, 20, 26, 34, 50 All dimensions in mm. Patent Pending – UK 1205109.0 www.harwin.com 6 Gecko

Gecko connectors Male Pc Tail & Surface Mount Secure fixing to the PCB via hold-down tabs (SMT) or retention barbs for through hole. Easy-to-release latches require no tooling. 2A current capacity, resists high vibration and shock. Withstands extremes of temperature: -65˚C to +150˚C. Pc TAIL SURFAce MoUNT A A Ø 0.40 4.90 4.90 No. 1 contact C 1.25 No. 1 contact C 6.80 4.90 6.80 4.90 Tail Latch 1.250.15 max 5.80 B 1.25 Ø 0.40 C + 0.60 1.25 B C + 1.05 B + 2.50 Oval holes End pads C - 1.95 1.90 B required for latches required for latches1.25 CalCulation 6.20 a B + 3.8 1.00 Ø 0.55 1.20 1.85 1.25 b 0.625 x (Total no. of contacts - 2) 1.25 0.70 C B + 4.85 B Recommended Pc Board Pattern Recommended Pc Board Pattern HoW To oRDeR G125 - M XX XX 05 lX X PaCKaGinG r Tape & Reeled P Loose series Code latCh tyPe l0 No Latch V1 3mm PC Tail l1 Latch for 1.6mm PCB V2 4.5mm PC Tail l2 Latch for 2.4mm PCB s1 Surface Mount l3 Surface Mount Latch total no. oF ContaCts Finish 06, 10, 12, 16, 20, 26, 34, 50 05 Gold All dimensions in mm. Patent Pending – UK 1205109.0 www.harwin.com 7 Gecko

Gecko connectors cable connectors 4-finger Beryllium Copper contact on a female connector. Features potting wall for extra security. No. 1 position identified on moulding. Crimp barrel meets all crimp guidelines and standards. 2A current capacity, resists high vibration and shock. Withstands extremes of temperature: -65˚C to +150˚C. FeMALe CalCulation MALe CalCulation a B + 3.8 a B + 3.8 b 0.625 x (Total no. of contacts - 2) b 0.625 x (Total no. of contacts - 2) B BC B + 1.8 C B + 4.85 1.25 1.25 4.90 No. 1 contact 1.25 No. 1 contact 1.25 C C 3.90 8.36 5.70 6.48 4.45 A A 4.90 coNTAcTS WIRe STRIPPING DeTAILS 26 AWG – Ø0.80 max 4.45 5.20 28-32 AWG – Ø0.72 max 1.50 – 1.75 nominal TooLS 5.20 recommended Crimp tool – Z125-900 Contact insertion/removal tool – Z125-902 Positioner – Z125-901 See page 12 I nstruction sheets available at www.harwin.com/downloads/instructions HoW To oRDeR G125 - XXX XX XX XX latChes series Code blanK Contacts l0 No Latches (Housing) tyPe l4 Latches (Male Housing) 001 Female 26 AWG crimp contact 002 Female 28-32 AWG crimp contact Finish 101 Male 26 AWG crimp contact 05 Gold 102 Male 28-32 AWG crimp contact 96 Housing 204 Female Housing total no. oF ContaCts 304 Male Housing 00 Contacts 06, 10, 12, 16, 20, 26, 34, 50 Housing All dimensions in mm. Patent Pending – UK 1205109.0 www.harwin.com 8 Gecko

Cable Length Gecko connectors cable connectors – Individual contacts 4-finger Beryllium CoppCeabr lec oLenntgatcht on a female connector. Cable Length Ready for assembling to housings on page 8. Crimp barrel meets all crimp guidelines and standards. 2A current capacity, resists high vibration and shock. Withstands extremes of temperature: -65˚C to +150˚C. Cable Length Cable Length Cable Length FeMALe SINGLe eNDeD FeMALe – FeMALe Cable Length Cable Length Cable Length Cable LengthCable Length MALe SINGLe eNDeD MALe – MALe Cable Length Cable Length Cable Length Cable Length Cable Length MALe – FeMALe Cable Length TooLS Cable Length Cable Length Contact insertion/removal to Coalb –le Z L1e2n5g-t9h02 See page 12 Instruction sheets available at www.harwin.com/downloads/instructions HoW To oRDeR Cable Length Cable Length Cable Length G125 - X WX XXXX X 94 Cable Colour series Code 94 White Gender – First end terMination – seCond end M Male Cable Length l Loose cut end F Female F FemaleCable Length M Male Cable siZe W1 26 AWG Cable lenGth W2 28 AWG 0150 150mm W3 30 AWG 0300 300mm (double-ended) W4 32 AWG 0450 450mm (single-ended) All dimensions in mm. Patent Pending – UK 1205109.0 www.harwin.com 9 Gecko

Gecko connectors cable Assemblies 4-finger Beryllium Copper contact on the female connector. No. 1 position identified on moulding. 2A current capacity, resists high vibration and shock. Withstands extremes of temperature: -65˚C to +150˚C. Back potted for added strain relief. PART NUMBeRING SYSTeM G125 - X C X XX 05 lX - XXXX X series Code terMination – seCond end l Loose cut end F Female connector Gender – First end M Male connector F Female M Male Cable lenGth 0150 150mm Cable siZe 0300 300mm (double-ended) 1 26 AWG 0450 450mm (single-ended) 2 28 AWG XXXX Special order (length in mm) 3 30 AWG 4 32 AWG latChes l0 No Latches total no. oF ContaCts l4 Latches (male only) 06, 10, 12, 16, 20, 26, 34, 50 Finish 05 Gold All dimensions in mm. Patent Pending – UK 1205109.0 www.harwin.com 10 Gecko

Gecko connectors cable Assemblies see page 10 for cable length table FemAle sinGle ended Cable Length No. 1 contact HOW TO ORDER G125-FCXXX05L0-XXXXL mAle sinGle ended Cable Length Cable Length HOW TO ORDER No. 1 G125-MCXXX05LX-XXXXL Ncoon. t1act contact FemAle – FemAle mAle – FemAle mAle – mAle Cable Cable Cable Length Length Length HoW To oRdeR HoW To oRdeR HoW To oRdeR G125-FCXXX05L0-XXXXF G125-MCXXX05LX-XXXXF G125-MCXXX05LX-XXXXM All dimensions in mm. Patent Pending – UK 1205109.0 www.harwin.com 11 Gecko

Gecko connectors Tooling Instruction sheets can be accessed at www.harwin.com/downloads/instructions PoSITIoNeR HAND cRIMP TooL Must be used with hand crimp tool. Precision tool with ratchet mechanism and 8-indent form. Must be used with positioner. Instruction sheet available. order Code order Code Z125-901 Z125-900 INSeRTIoN/ReMoVAL TooL For inserting and removing crimped contacts into the rear of housings. Instruction sheet available. order Code Z125-902 All dimensions in mm. Patent Pending – UK 1205109.0 www.harwin.com 12 Gecko