防塵・防水フルプラスチックコネクタ　UTSシリーズ

Waterproof Plastic Connectors IP68 and IP69K UTS SERIES

UTS Series | Connector Contents Overview Contacts Typical Applications .......................................... 06 Description ....................................................... 162 Features & Benefits .......................................... 07 Contact Plating Selector Guide ........................ 163 Range Overview ............................................... 08 Contact Selector Guide .................................... 164 Layouts ............................................................. 10 Packaging ......................................................... 164 General Technical Characteristics ..................... 12 Crimp Contacts ................................................ 165 #16 Coaxial Contacts ....................................... 167 PCB Contacts ................................................... 168 Fiber Optic Contacts ........................................ 170 Connector Overmoulded Cable Assembly ........................ 16 Technical Information 2 contacts ......................................................... 20 Tooling .............................................................. 174 2 + ground contacts ......................................... 28 Crimping Instructions ....................................... 176 3 contacts ......................................................... 36 Handle & Interchangeable Heads .................... 178 3 + ground contacts ......................................... 52 Extraction Tools ................................................ 179 4 contacts ......................................................... 60 Overmoulded Cable Assembly Dimensions ..... 179 5 contacts ......................................................... 72 Assembly Instructions ....................................... 180 6 contacts ......................................................... 80 Mated Connector Lengths ............................... 184 Mating Procedure ............................................. 185 6 + ground contacts ......................................... 92 Rated Current & Working Voltage .................... 186 7 contacts ......................................................... 96 UV Resistance ................................................... 187 8 contacts ......................................................... 100 UL94 + UL1977 ................................................. 188 10 contacts ....................................................... 112 IEC 61984 & IP Codes Explained ..................... 191 12 contacts ....................................................... 116 IEC 61140 Explained ........................................ 193 14 contacts ....................................................... 128 What is NEMA Rating ? .................................... 194 15 contacts ....................................................... 132 Ethernet for the Layman ................................... 195 18 contacts ....................................................... 136 19 contacts ....................................................... 140 Appendices 23 contacts ....................................................... 144 #16 Coaxial Contacts/Cabling Notices ............ 200 32 contacts ....................................................... 148 Glossary of Terms ............................................. 201 LC (Fiber Optic) ................................................ 152 Discrimination/Keying Methods ....................... 208 MPO (Fiber Optic) ............................................ 156 Part Number Index ........................................... 209 3 Appendices Technical Information Contacts Connector Overview

© 2014 SOURIAU - SOURIAU is a registered trademark UTS SERIES

UTS Series Overview Typical Applications ................................................................................................ 06 Features & Benefits ................................................................................................ 07 Range Overview .................................................................................................... 08 Layouts ................................................................................................................... 10 General Technical Characteristics ........................................................................... 12 5

UTS Series | Overview Typical Applications Energy - Power Off-Road Building Automation & Control Instrumentation - Measurement Rail Stage - Light 6 © cachoudesign / Fotolia © krungchingpixs / Fotolia © Vibe Images / Fotolia © Pinosub / Fotolia © Sergey Milovidov / Fotolia © Volodymyr Kyrylyuk / Fotolia

UTS Series | Overview Features & Benefits IP68/69k Dynamic Mated & Unmated WATER Ideal for outdoor and indoor dynamic applications requiring continuous underwater immersion, routine pressure washing PROOF and dust protection. No Degradation Over Time UV No mechanical deterioration or important variation in colour after 5 years of exposure in natural environment (equivalent exposure RESISTANT to sun and moisture as per ISO4892) and F1 rated per UL 746C. qualified & Certified UL/IEC In accordance with: - UL 1977 - Certificate ECBT2, File number: E169916 COMPLIANT - CSA C22.2 n°182.3 - Certificate ECBT8, File number: E169916. 1/3 Bayonet Coupling qUICk With only 1/3 twist of the bayonet coupling system, connectors are mated with audible "click" and tactile feel to confirm proper mating. MATINg This mating feature eliminates connection uncertainty and reduces time and labor during installation. Mixed Power & Signal Contacts COST Power supply and signal transmission can be combined in a unique interconnect solution to reduce system complexity SAVINgS and minimize component installation cost. 7 Overview

UTS Series | Overview Range UTS Series UTS Standard Cable Sealed Single Wire Sealed Sealed: IP68/69K dynamic Corrosion-proof UV resistant Plastic housing UL/IEC compliant UTS Backshells Contacts Supplied Separately Cable Sealing Choice of Crimp Contacts • Machined • Stamped and Formed • Coaxial Plug PCB Contacts Double Sealing Fiber Optic (Wires + Cable) Contacts Loaded Screw Termination grommet Contacts Loaded Handsolder Single Wire Sealed UTS Sealed Unmated Flexible conduit adaptators Sealed Unmated: IP68/69K dynamic MIL-C-26482 compatible Contact us for more information UV resistant UL/IEC compliant Corrosion-proof Plastic housing Overmoulded Cable Assembly 8

UTS Series | Overview Overview UTS Standard Receptacle Contacts Supplied Separately UTS Backshells Square Flange Choice of Crimp Contacts • Machined • Stamped and Formed Cable Sealing • Coaxial PCB Contacts Fiber Optic Threaded Receptacle Contacts Supplied Separately Double Sealing (Wires + Cable) Choice of Crimp Contacts • Machined • Stamped and Formed • Coaxial grommet In-line PCB Contacts Fiber Optic Single Wire Sealed Contacts Loaded Jam Nut Flexible conduit Screw Termination adaptators PCB UTS Sealed Unmated Receptacle Contact us for more information UTS PCB Contacts Stand-offs to allow Metal hold down clips Contacts Loaded cleaning after - to lock the connector easily on soldering the PCB and to release stress on solder joints Jam Nut Handsolder - suitable for soldering in a metallic hole PCB Pre-assembled PCB contacts - machined or stamped versions available Square Flange - different solder tails lengths Low profile housing to limit possible space between panel and PCB - different plating options 9 Overview

UTS Series | Overview Layouts (Electrical parameter according to IEC) Shell Size Contact #16 (Ø 1.6mm) Contact #20 (Ø 1.0mm) Contact #8 (Ø 3.6mm) Hybrid & others 8E2/8D2(1) 8E3/8D3(1) 7A 32V 7A 32V 2 contacts 3 contacts Page 20 Page 36 8E3A/8D3A(1) 8E98/8D98(1) 7A 50V 7A 50V 8 3 contacts 3 contacts Page 40 Page 40 8E33/8D33(1) 8E4/8D4(1)* 7A 50V 7A 32V 3 contacts 4 contacts Page 44 Page 60 106* 102W2 103W3 25A 150V 5A 32V 103 104(3) 10E6(1)/10D6 4 contacts 6 contacts 16A 300V 13A 150V 7A 32V 2xØ2.4 (#12) 3xØ1.6 (#16) 2+ground 4 contacts 6 contacts 2xØ1.0 (#20) 3xØ1.0 (#20) 10 Page 28 Page 68 Page 84 Page 64 Page 80 10E98/10D98 10E7(1)/10D7 7A 50V 7A 50V 6 contacts 7 contacts Page 88 Page 96 1210* 12E2/12D2 12E3/12D3 12E10/12D10 16A 150V 16A 150V 6A 50V 2 contacts 3 contacts 10 contacts 11 1 1 1 22 2 1 55 5 44 4 12 Page 24 Page 48 Page 112 1 2 5 4 2 5 4 2 124 5 4 1 2 5 4 33 3 12E4/12D4 28(1) (3) 12E8/12D8 12E14/12D14 3 10A 80V 6A 32V 5A 32V 3 16A 300V 3 8 contacts 8 contacts 14 contacts 3+ground 3 Page 52 Page 100 Page 104 Page 128 1: M12, M16 and M20 threaded receptacle available 2: NPT available 3: Discrete wire grommet option * Ethernet compatible: see pages 195 & 196 10 1 1 1 2 2 5 5 4 4 2 5 4 3 3 3

UTS Series | Overview Contacts #20: Contacts #16: Contacts #12: Contacts #8: from AWG 26 to 18 from AWG 30 to 14 from AWG 22 to 12 from AWG 16 to 8 0.13 to 0.93 mm² 0.05 to 2.5 mm² 0.13 to 4 mm² 1.5 to 10 mm² Shell Size Contact #16 (Ø 1.6mm) Contact #20 (Ø 1.0mm) Contact #8 (Ø 3.6mm) Mixed Power 147(3) 14E18/14D18 142g1(2) 148 14E5/14D5 14E7/14D7 5A 50V 40A 300V 17A 230V 16A 150V 16A 300V 18 contacts 2+ground 8 contacts 4xØ1.6 (#16)+4xØ2.4 (#12) 5 contacts 6+ground Page 136 Page 32 Page 108 Page 72 Page 92 14E12/14D12 4A 50V 1412(3) 1492(3) 1419 12 contacts 10A 63V 10A 63V 14E19/14D19 4xØ1.6 (#16)+8xØ1.0 (#20) 12 contacts 12 contacts 5A 32V 14 19 contacts Page 120 Page 116 Page 124 14E15/14D15 Page 140 4A 50V 15 contacts 1xØ1.6 (#16)+14xØ1.0 (#20) Page 132 18X2M3(2) 1823 18E32/18D32 183g1(2) 32A 300V 9A 63V 4A 32V 32A 300V 5 contacts 23 contacts 32 contacts 3+ground 3xØ1.6 (#16)+2xØ3.6 (#8) 1 1 2 5 4 1 2 5 4 2 3 5 4 3 Page 144 Page 148 Page 56 Pag3e 76 LC 18 Page 152 MPO Page 156 XXXXXX blue highlighted items: UTS Sealed in Unmated Condition 11 Overview

UTS Series | Overview General Technical Characteristics Materials Environmental Electrical • Body connector + Backshell: Thermoplastic • Operating temperature: • In accordance with: from -40°C to +105°C - UL 1977: Certificat ECBT2 • Insert: 40/100/21 per NFF 61-030 File number: E169916 - UTS Standard, UTS Single Wire Sealed, - CSA C22.2 n°182.3: Certificat ECBT8 UTS Screw Termination Contacts: • Flammability rating: File number: E169916 Thermoplastic - UL94 V-0 (all UTS except the Sealed - UTS Sealed Unmated Handsolder & Unmated version) see page 180 UTS Sealed Unmated with PC Tails - UL94 HB (UTS Sealed Unmated version Contacts: Elastomer only) see page 180 - I2F3 according to NFF 16101 & NFF 16102 • Nut: Metal • Also see pages 10 & 11 • Salt spray: • Contacts: See page 161 per EIA-026A ≥500 hours • Halogen free • UV resistant: No mechanical degradation or important • RoHS compliant & conforms to the Chinese variation of colour after 5 years of exposure standard SJ/T1166-2006 in natural environment (equivalence exposure Mechanical (Chinese RoHS equivalent) to sun and moisture as per ISO 4892) and F1 rated per UL 746C • Durability: 250 matings & unmatings per MIL-C-26482 • Sealing: - UTS Standard: IP68/IP69K dynamic (mated) • Vibration resistance (all UTS versions - UTS Sealed Unmated version: except UTS Screw Termination contacts): IP68/IP69K dynamic (unmated) Sinusoidal vibrations per IEC 60512-4 - from - UTS Single Wire Sealed: IP67/69K (up to 10 to 2000 Hz IP68 with double sealing backshell) - UTS Screw Termination Contacts: • Thermal shock: IP68/IP69K dynamic (mated) 5 cycles 30 min. from -40°C to 105°C per Note: IP68=10 m underwater during 1 week MIL-STD-1344 method 1003 • Fluid resistance: - Gas and Oil - Mineral oil - Acid bath - Basic bath 12

UTS Series | Overview 13 Overview

© 2014 SOURIAU - SOURIAU is a registered trademark UTS SERIES

UTS Series Connector Overmoulded Cable Assembly .............................................................................. 16 2 contacts 8E2/8D2: 7A 32V ................................................................. 20 12E2/12D2: 16A 150V ................................................................. 24 2 contacts + ground 103: 16A 300V ................................................................. 28 142G1: 40A 300V ................................................................. 32 3 contacts 8E3/8D3: 7A 32V ................................................................. 36 8E3A/8E98 - 8D3A/8D98: 7A 50V ................................................................. 40 8E33/8D33: 7A 50V ................................................................. 44 12E3/12D3: 16A 150V ................................................................. 48 3 contacts + ground 124 - 12E4/12D4: 16A 300V ................................................................. 52 183G1: 32A 300V ................................................................. 56 4 contacts 8E4/8D4*: 7A 32V ................................................................. 60 102W2: 25A 150V ................................................................. 64 104: 13A 150V ................................................................. 68 5 contacts 14E5/14D5: 16A 150V ................................................................. 72 18X2M3: 32A 300V ................................................................. 76 6 contacts 103W3: 5A 32V ................................................................. 80 106* - 10E6/10D6: 7A 32V ................................................................. 84 10E98/10D98: 7A 50V ................................................................. 88 6 contacts + ground 147 - 14E7/14D7: 16A 300V ................................................................. 92 7 contacts 10E7/10D7: 7A 50V ................................................................. 96 8 contacts 128: 10A 80V ................................................................. 100 12E8/12D8: 6A 32V ................................................................. 104 148: 17A 230V ................................................................. 108 10 contacts 1210* - 12E10/12D10: 6A 50V ................................................................. 112 12 contacts 1412: 10A 63V ................................................................. 116 14E12/14D12: 4A 50V ................................................................. 120 1492: 10A 63V ................................................................. 124 14 contacts 12E14/12D14: 5A 32V ................................................................. 128 15 contacts 14E15/14D15: 4A 50V ................................................................. 132 18 contacts 14E18/14D18: 5A 50V ................................................................. 136 19 contacts 1419 - 14E19/14D19: 5A 32V ................................................................. 140 23 contacts 1823: 9A 63V ................................................................. 144 32 contacts 1832 - 18E32: 4A 32V ................................................................. 148 LC .......................................................................................................................... 152 MPO ...................................................................................................................... 156 Electrical parameters according to IEC * Ethernet compatible see pages 195 & 196 15

UTS Series | Connector Overmoulded Cable Assembly SOURIAU has provided connectors in various applications for more than 90 years and used in the most extreme environments. Conscious about the difficulty to finding a quick and a reliable harness manufacturer, we began in-house cable assembly production. It allows customers to reduce the number of suppliers, and to take advantage of the "best in class" quality of the SOURIAU group. Overmoulding is a process that further enhances the sealing properties of the UTS range, especially over many years of use. Overmoulding provides the opportunity to change the cable exit from straight to 90 degrees and avoid stress on the cable terminated to the connector. Also, as the wires are encapsulated inside the molding, a barrier is created which prevents any liquid from entering the equipment through the connector if the cable jacket is breached. How to choose the outer jacket material Please consult us TPE Static installation SILICON Static installation OUTDOOR FEP Static installation (black outer jacket) PUR PTFE Static installation Static or dynamic installation INDOOR PVC Static or dynamic installation -40°C +80°C Ambient temperature 16 Chemical aggression Cleaner, Wet Immersed chlorine UV resistance

UTS Series | Connector Overmoulding Description Thermoplastic or elastomer insert Compound Cable outer sheath PVC or PUR O-ring Overmoulding adapter overmoulding Connector with cable gland backshell If cable jacket is breached... gOOD ...water ingress unhampered, leading to damage. Overmoulded connector If cable jacket is breached... BEST ...prevents water ingress via capillary action. 17 Connector

UTS Series | Connector UTS Waterproof Plastic Overmould HAUTS Standard Offering Description Cable • PVC outer sheath (grey color) • Wire section 1.5 mm² for #16 contact • Wire section 0.5 mm² for #20 contact • 300V • Unshielded • Flammability rating IEC (UL1581 Sec.1160) • Operating temperature: -40°C +70°C Overmoulding Specifications PLATINg SALT SPRAY TEMPERATURE* WATERPROOF* MECHANICAL No plating 500 H -40°C up to + 105°C IP68/IP69K dynamic (mated) 250 matings/unmatings * With appropriate cable and overmoulding Example of Customized Cable Assemblies Overmoulding on Curly Cable Overmoulding with Double Ends Harness for PCB Connection To define your customized cable assembly, please consult our technical services. 18

UTS Series | Connector Cable Information Range of temperature: Occasional flexing: -5°C up to +70°C Fixed installation: -40°C up to +80°C Rated voltage: U0/U: 300/500V Wire section : Layouts with #16 contact: wire section 1.5 mm² Layouts with #20 contact: wire section 0.5 mm² Harmonized reference: H05 VV - F XX Standardisation of European Cable - DIN VDE 0281/DIN VDE 0282/DIN VDE 0292 Harmonized wire coding system 1 2 3 4 5 6 7 8 9 1. 2. 3. 4. 5. 6. 7. 8. 9. Basic type Working Insulating Sheath- Special Conductor Number of Protective Conductor voltage cladding features types conductors conductor cross- material sectional H: 03: V: V: H: U: X: Area specified Harmonized 300/300V PVC PVC Ribbon cable, Single wire Without in mm2 Type separable protective conductor A: 05: R: R: H2: Ribbon R: G: National Type 300/500V Rubber Rubber cable Multi-wire With non-separable protective conductor 07: S: N: K: 450/750V Silicone Cloroprene Fine wire Rubber Rubber (permanently installed) J: F: Glass-filament Fine wire braiding (flexible) T: H: Textile Super fine wire braiding Y: Tinsel strand Example: Harmonized type, 300/500V, PVC insulating, PVC sheath- cladding, Fine wire, 3x1.5 cross-sectional: H05VVF3x1.5 19 Connector

UTS Series | Connector 8E2/8D2 (Shell size 8, 2x#20) Layout OR OR OR WITH Connector Part Numbers Part number Contact type Connector type Backshell Male insert Female insert Square flange receptacle Without (Fig.1) UTS08E2P UTS08E2S Handsolder Without (Fig.7) UTS68E2P UTS68E2S electrical contacts Plug loaded Cable gland (Fig.8) UTS6JC8E2P UTS6JC8E2S see page 23 Jam nut receptacle Without (Fig.4) UTS78E2P UTS78E2S M12 threaded receptacle Without (Fig.3) UTS78E2PM12 UTS78E2SM12 Square flange Without (Fig.2) receptacle UTS08D2P UTS08D2S Jam nut receptacle PCB with stand off and Without (Fig.6) UTS78D2P32 UTS78D2S32 contacts loaded with hold down clips see page 23 Jam nut receptacle with stand off and Without (Fig.5) UTS78D2P UTS78D2S without hold down clip M12 threaded receptacle Without (Fig.3) UTS78D2PM12 UTS78D2SM12 Possibilities of discrimination/keying methods see page 208 Sealed unmated Overmoulded Cable Assembly Part Numbers Wire size Harmonized cable Part number (length: 1m.)* Overmoulding type Connector type (mm²) part number (1) Male plug Female plug Straight ending Plug 0.5 H05 VV - F 2x0.5 HAUTS0V8E2PST100 HAUTS0V8E2SST100 Right angle ending Plug 0.5 H05 VV - F 2x0.5 HAUTS0V8E2PRA100 HAUTS0V8E2SRA100 (1) Other cable available on demand * Other lengths available on demand 20