ecoFIT - System brochure

GF Piping Systems ecoFIT All you need in PE Polyethylene welded system for industrial applications

ecoFIT system The solution for all your challenges The qualified, corrosion-resistant solution for universal usage in highly diverse industrial applications. We are dedicated to designing, manufacturing and marketing piping systems for the safe and secure treatment and distribution of water, liquids, chemicals and gases. Customers rely on our 50+ years experience in plastics, our state-of-the-art production technology and our global presence with a worldwide service and training offering. In close coordina- tion with end-users, GF Piping Systems introduced the ecoFIT piping system based on certified polyethylene raw material. Covering all require- ments of the most significant international standards proves the systems’ quality and safety. ecoFIT guarantees a maximum of safety, reliability and performance. It is the ideal choice for any challenging application on the industrial field. Individuality - from the planning stage to installation All you need from one source ecoFIT system is ideally adapted to your needs. We offer our customers not only reliable and innovative Pipes Fittings Valves products, we supply tailor-made solutions from one source, which generate assurance for our customers. With a comprehensive system solution, GF Piping Systems Customizing provides the right fit and quality for many industrial The focus of our worldwide located customizing teams is applications and projects worldwide. The diversity of manufacturing custom parts for special systems. Stand- pipes, fittings, valves, jointing as well as automation ardized processes guarantee the highest level of quality. technologies in the ecoFIT portfolio is as diverse as our customers and their individual challenges. Technical support Technical support such as material selection is a key factor for a successful installation. A team of experts is available for individual support all around the world. 2

Main benefits Complete system range • High quality system components • Diverse valve range with many connection options • Proven jointing technologies • Worldwide service: Customizing, machine rental pool, training and sales support • System lifetime warranty* Total plastic solution • Corrosion-free • UV and weather resistant • Excellent abrasion resistance • Good chemical and temperature resistance • No electric conductivity/ low thermal conductivity • Smooth internal surface • Excellent resistance to water hammer • High impact resistance, especially at low temperatures • Low weight and excellent flexibility Cost-effective investment • Superior price-performance ratio • Low installation and maintenance cost • Product lifetime over 25 years* Individuality - from the planning stage to installation Online and mobile calculation tools Our numerous online and mobile calculation tools in many different languages support our customers in configuring and commissioning automation products. CAD library The extensive CAD library is the most frequently used planning tool. The freely available database comprises over Automation Jointing technology Customizing and training 30 000 drawings as well as technical data for our custom- ers. Many formats are available. Technical documentation Training courses and on-site training Our extensive know-how of more than 50 years is fully Offering a wide range of training courses we provide partic- documented in detail in our technical manuals, planning ipants an excellent opportunity to gain confidence in work- fundamentals and application guides. ing with our products and proven jointing technologies. Chemical resistance System lifetime warranty* In the area of chemical resistance our specialist teams Confirming confidence in the premium quality of our offer individual support and advice in selecting the right polyethylene product and system range, we grant a limited material for the corresponding requirements. system lifetime warranty. 3 *Detailed information regarding the warranty can be found under: www.gfps.com - Planning Fundamentals

ecoFIT system range More than a system With a constant focus on maximum reliability and safety our ecoFIT system assures a sustained high level of product quality and outstanding performance standards in all applications. The clearly defined development and manufacturing processes of our worldwide specified systems are carried out on the basis of all relevant standards and specifications and are regularly audited and evaluated to achieve continuous improvement. Certified processes as well as product approvals are part of the active and sustainable quality management system of GF Piping Systems and makes us a reliable partner. Therefore, with our ecoFIT welded system range customers can be assured that their needs are covered and that all required standards are met. ecoFIT system range Products Material d DN SDR PN 7.4 20 Pipes PE100 11 16 17/ 17.6 10 Socket fusion fittings PE80 11 10 Butt fusion 11 16 fittings PE100 17/ 17.6 10 Infrared (IR) 11 16 compatible butt PE100 fusion fittings 17/ 17.6 10 Electrofusion 11 16 fittings (ELGEF) PE100 17/ 17.6 10 Valves Automation Flanges PP-V/PP-ST Flange seals EPDM/ FKM Gaskets Pipe clips PP/ PE Welding machines d Socket fusion machines Butt fusion machines Infrared (IR) fusion machines Electrofusion machines 4 20 15 20 25 20 25 32 25 32 40 32 40 50 40 50 63 50 63 75 65 75 90 80 90 110 100 110 125 100 125 140 125 140 160 150 160 180 150 180 200 200 200 225 200 225 250 250 250 280 250 280 315 300 315 355 350 355 400 400 400 450 450 450 450 500 450 500 500 500 560 500 560 630 600 630

ecoFIT valve range More flexibility Quality, design and innovative features make our ecoFIT valve range unique. The comprehensive range in a wide selection of dimensions, materials and connections offers highest flexibility in installation and use. Due to the modular and compact system structure with many options, excellent operation is ensured. Valve bodies made of PVC-U or PP-H with PE end connections allow easy integration in the ecoFIT system. For maximum flexibility, the valves come with socket fusion, butt fusion or flanges. Furthermore, our ecoFIT valves can be equipped with electric or pneumatic actuators and therefore ideally meet various process automation needs. ecoFIT valve range Connecting parts d DN SDR PN PE100 Butt fusion spigot 11 10 PE100 Butt fusion spigot 17/ 17.6 10 PE100 Socket fusion 10 Flange 10 PE100 Butt fusion spigot 11 16 PE100 Butt fusion spigot 17/ 17.6 10 PE100 Socket fusion 16 Flange 16 PE100 Butt fusion spigot 11 10 PE80 Socket fusion 10 Flange 10 PE100 Butt fusion spigot 11 16 PE80 Socket fusion 10 Flange 16 PP-H Flange 10-8 PP-R Flange 6-4 PVC-U Flange 10-8 Metal Flange 10-16 PE100 Butt fusion spigot 11 10 PE100 Butt fusion spigot 17/ 17.6 10 PE100 Socket fusion 10 Flange 10 PE100 Butt fusion spigot 11 16 PE100 Butt fusion spigot 17/ 17.6 10 PE100 Socket fusion 16 Flange 16 Visit our website for latest system or product information: www.gfps.com 5 Cone check valves Butterfly valves Diaphragm valves Ball valves Valves PVC-U PP-H PVC-U PP-H PVC-U PP-H Valve body 15 20 20 25 25 32 32 40 40 50 50 63 65 75 80 90 100 110 100 125 125 140 150 160 150 180 200 200 200 225 250 250 250 280 300 315 350 355 400 400 450 450 500 450 500 500 500 560 600 630

ecoFIT system System specification * Standards: PE100 PE80 Material Color RAL 9005 RAL 9005 Density ~ 0.95 g/ cm3 (EN ISO 1183 / ASTM D 792) ~ 0.93 g/ cm3 (EN ISO 1183 / ASTM D 792) Thermal expansion coefficient 0.15–0.20 mm/ m K (DIN 53752) 0.15–0.20 mm/ m K (DIN 53752) Thermal conductivity at 23 °C 0.38 W/ m K (EN 12664) 0.43 W/ m K (EN 12664) Thermal expansion 0.16–0.18 mm/ m K 0.16–0.18 mm/ m K Yield stress at 23 °C 25 N/ mm2 (EN ISO 527) 18 N/ mm2 (EN ISO 527) Tensile E-modul at 23 °C 900 N/ mm2 (EN ISO 527) 700 N/ mm2 (EN ISO 527) Charpy notched impact strength at 23 °C 83 kJ/ m2 (EN ISO 179) 110 kJ/ m2 (EN ISO 179) Charpy notched impact strength at -40 °C 13 kJ/ m2 (EN ISO 179) 7 kJ/ m2 (EN ISO 179) Limiting Oxygen Index (LOI) 17.4 % (ISO 4589) 17.4 % (ISO 4589) Dimensions d20–d630 in accordance to EN ISO 15494 d20–d110 in accordance to EN ISO 15494 Surface condition accordance to EN ISO 15494 accordance to EN ISO 15494 - DIBt (Deutsches Institut für Bautechnik) - DIBt (Deutsches Institut für - FM Approvals (Factory Mutual) Bautechnik) - IIP (Istituto Italiano dei Plastici) - GL (Germanischer Lloyd) Material and product approvals - LR (Lloyd`s Regist. of Shipping)- RINA (Registro Italiano Navale) - DNV (Det Norske Veritas) - CCS (China Classific. Society) - ABS (American Bureau of Shipping) - NK (Nippon Kaiji Kyokai) - RMROS (Russian Maritime Register of Shipping) Packaging Fittings and valves are bagged Fittings and valves are bagged Marking and labeling All components are embossed with a permanent identification during the production process to ensure full traceability: - Brand name - Lot No. - Material - Product description - Dimensions - Article number - Pressure rating - Standard and approvals * Approvals / Acceptance: * An overview of all standards and approvals is stated online: www.gfps.com 6

ecoFIT system Convincing welding technologies A diverse range of innovative and intelligent welding solutions enriched with global training and service offerings. As a pioneer in the field, GF Piping Systems has always been placing a high priority on developing innovative jointing techniques to fulfill specific requirements and materials in use. Simplicity in applica- tion, chemical resistance, thermal stability and long-term weld strength are the key drivers in our jointing technologies. With a global jointing training program, international machine rental and a world- wide network of service centers, our customers benefit from expert know-how and practical experience. Welding technology Welding machine Joint cross-section Macro-image Socket fusion – the strong connection The strong, fast and easy solution to produce heavy-duty connections, in the workshop or the field. Butt fusion – the economical connection Economical and flexible fusion especially for bigger diameters. From manual machines to full CNC control with traceability. IR-Plus (Infrared) fusion – the fast, clean connection Fast, repeatable and clean welds via non-contact heating. Full trace- ability of the welding process, with user guidance. Electrofusion – the easy connection State-of-the-art semi-automatic tech- nology, combined with a low weight, make the MSA-Plus machines per- fect for on-site fusion. For more information about training courses from GF Piping Systems please contact our local sales companies. 7

ecoFIT quality standards Exceeding your standards of quality Technical specifications with focus on pressure /temperature attributes PE100 ecoFIT system T (°F) Polyethylene is one of the most common, fastest -58 -28 2 32 62 92 122 152 growing and versatile thermoplastics currently used. 1615 220 It is considered to be a member of the material group 14 SDR11, PN16 200 13 known as polyolefines. 12 180 11 160 10 Polyethylene meets all requirements of demanding 1409 120 industrial conditions or environments. It features a 87 100 wide operational temperature range (-50 to +60 °C) 6 SDR17/17.6, PN10 80 and ensures excellent chemical resistance, high abra- 54 60 sion resistance and high impact strength values. 3 40 2 1 20 Furthermore, properties such as low weight, low 0 0 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 density, minimum internal stresses and an excellent T (°C) smooth internal surface with high finish quality, make polyethylene a high-grade piping material. PE80 T (°F) This universal solution covers all aspects of safety, -58 -28 2 32 62 92 122 152 efficiency and reliability required to build, maintain 16 15 220 and operate industrial piping systems. 14 200 13 12 180 11 160 10 140 9 8 SDR11, PN10 120 7 100 6 5 80 4 60 3 40 2 1 20 0 0 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 T (°C) The European Plastic Pipes and Fittings Association P Permissible pressure in bar, psi Channelling Performance T Temperature in ˚C (Celsius), ˚F (Fahrenheit) As a member of TEPPFA, GF Piping Systems The pressure/ temperature curve based on medium water, operating temperature promotes the sustainable character of plastic. of 20 ˚C, valid life time of 25 years and the design factor C = 1.6. More information regarding technical specifications can be found online in our planning fundamentals: www.gfps.com 8 Pressure-Temperature Diagram Pressure-Temperature Diagram P (bar) P (bar) P (psi) P (psi)

Chemical Resistance For your operational safety Polyethylene (PE) – a high quality material Professional material technology Chemical resistance at 20 °C Partially crystalline Amorphous Stainless Steel (Applications can be very dependent on the concentration) thermoplastics thermoplastics Media Chemicals PE PP PVDF PVC-U PVC-C 1.4401 1.4301316 304 HNO3 < 25 % o o + + + o o Oxidizing Acids 25 % < HNO3 < 65 % o - + o + o o (HNO3, H2CrO4, H2CrO4 aqueous solution o o + o o o o H2SO4 , etc.) H2SO4 < 70% + + + + + - - 70 % < H2SO4 < 96 % - - + + + - - HCl < 30 % + + + + + o - Non Oxidizing Acids (HCl, HF, etc.) HF < 40 % + + + + - o - 40 % < HF < 75 % + + + - - - - HCOOH < 25 % + + + + + o - Organic 25 % < HCOOH < tech. pure + + + + - o - (formic acid, acetic CH3COOH < 50 % + + + + + o - acid, citric acid, etc.) 50 % < CH3COOH < tech. pure + + + o - o - C3H4OH (COOH)3 + + + + + o - Inorganic (NaOH, KOH, etc.) + + - + o + + Bases Organic (amine, imidazole, etc.) + + - o - o o Salts NaCl, FeCl2, FeCl3, CaCl2, etc. + + + + + o o Halogens Chlorine, bromine, iodine, (no fluorine) - - o o o o - Aliphatic hydrocarbons o o + + o + + Fuels / Oils Aromatic hydrocarbons - - + - - + + Chlorinated hydrocarbons - - o - - o o Ketones + + o - - + + Solvents Alcohols + + + o - + + Esters o o o - - + + Aldehydes + + - - - + + Phenols Phenol, Cresol, etc. + + + - - + - + resistant o conditionally resistant, please consult us - not resistant Please note: The above list is only intended as a guideline and does not replace an indepth review of material suitability for the particular application. The information is based on our experience and is state of the art. These data are general indicators only. In practice, however, other factors such as concentration, pressure and jointing technology must also be taken into consideration. The technical data are not binding and are not expressly warranted characteristics of the goods. Please contact us for help in selecting the right materials. 9

The smarter way of automation Automation made easy A unique system-based approach that bundles and integrates competencies, knowledge, best-in-class resources and technologies With an innovative product portfolio in the field of measurement, control and actuation devices, GF Piping Systems consistently follows its system approach. The complete solution combines measurement, control and actuation technology together with high quality piping systems and represents a unique form of product and competence bundling. The system-integrated devices that measure values such as temperature, pressure and flow delivering accuracy, productivity, reliability and safety to customers in a wide range of industries. Providing the entire range of automation technology from simple instrument panels to complex measurement installations, GF Piping Systems has not only the product resources and the technical expertise, but also the global service and support infrastructure needed to meet the high customer requirements. back ion feed PID co sit no trP o s ller e v l Va tion a C lve s on ecti ron u s Mea ttin rg lyz e a n B Aranc h Sad dl e s r o s Sen 10 Actuators Pressure regulating A & c tu Va ement s Transmitters ller con tro tch B a tro l nn Co n F i o lla ti nst a g I tin T90˚ Fit

ecoFIT applications As versatile as your applications Application-oriented systems of highest safety and reliability to fit your demanding industrial applications. GF Piping Systems develops customized best-in-class solutions, aligned to the specific require- ments of our customers in various sectors of industry, enabling profitable operation. With our system knowledge and product expertise, we support our customers during the planning process, the sustainable realization of the projects and provide valuable added services. Expertise in devel- oping and producing piping systems, combined with profound industry and market knowledge, based on longstanding experience, makes GF Piping Systems a qualified and professional partner for our customers. Energy Water Treatment ecoFIT system combines high With ecoFIT, applications performance utilization with in water treatment can be excellent material properties. designed reliable and ofhigh- This ensures secure process- est efficiency. Thereby, chal- ing in water and chemical ap- lenges such as guaranteeing plications. Finally, this leads to high water quality and solving beneficial effects in terms of any corrosion issues at the safety and health. same time can be faced. Cooling Chemical Process Industry Corrosion-free and lightweight ecoFIT offers a broad and together with low heat conduc- versatile solution for the safe tivity, make ecoFIT an efficient conveyance of several harsh and cost effective solution for chemicals, covering a quite cooling circuits within industri- large temperature range, with al processes. Reducing energy no problem to UV or sun light loss results in major energy exposure and with various joint- savings in cooling applications. ing technology possibilities. Marine Microelectronics Lighter and corrosion resistant The CONTAIN-IT Plus double compared to metal, ecoFIT is containment system aids in ideally suited for sea and cold minimizing the risk of per- water conveyance on board. sonal injury and environmental Electrofusion jointing and damage. Our patented jointing prefabrication fit to tight ship process permits independent environment. ecoFIT covers jointing of the inner and outer various applications. pipes, and 100 % compliance to DVS guidelines. 11

GF Piping Systems Worldwide at home Our sales companies and representatives ensure local customer support in more than 100 countries. www.gfps.com Argentina / Southern South America France Mexico / Northern Latin America Singapore Georg Fischer Central Plastics Sudamérica S.R.L. Georg Fischer SAS Georg Fischer S.A. de C.V. George Fischer Pte Ltd Buenos Aires, Argentina 95932 Roissy Charles de Gaulle Cedex Apodaca, Nuevo Leon 11 Tampines Street 92, #04-01/07 Phone +54 11 4512 02 90 Phone +33 (0) 1 41 84 68 84 CP66636 Mexico 528 872 Singapore gfcentral.ps.ar@georgfischer.com fr.ps@georgfischer.com Phone +52 (81) 1340 8586 Phone +65 6747 0611 www.gfps.com/ar www.gfps.com/fr Fax +52 (81) 1522 8906 Fax +65 6747 0577 mx.ps@georgfischer.com sgp.ps@georgfischer.com Australia Germany www.gfps.com/mx www.gfps.com/sg George Fischer Pty Ltd Georg Fischer GmbH Riverwood NSW 2210 Australia 73095 Albershausen Middle East Spain / Portugal Phone +61 (0) 2 9502 8000 Phone +49 (0) 7161 302 0 Georg Fischer Piping Systems (Switzerland) Ltd Georg Fischer S.A. australia.ps@georgfischer.com info.de.ps@georgfischer.com Dubai, United Arab Emirates 28046 Madrid www.gfps.com/au www.gfps.com/de Phone +971 4 289 49 60 Phone +34 (0) 91 781 98 90 gcc.ps@georgfischer.com es.ps@georgfischer.com Austria India www.gfps.com/int www.gfps.com/es Georg Fischer Rohrleitungssysteme GmbH Georg Fischer Piping Systems Pvt. 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Ltd Phone +55 (0) 11 5525 1311 20063 Cernusco S/N (MI) Representative Office San Chung Dist., New Taipei City br.ps@georgfischer.com Phone +39 02 921 861 Phone +632 571 2365 Phone +886 2 8512 2822 www.gfps.com/br it.ps@georgfischer.com Fax +632 571 2368 Fax +886 2 8512 2823 www.gfps.com/it sgp.ps@georgfischer.com www.gfps.com/tw Canada www.gfps.com/sg Georg Fischer Piping Systems Ltd Japan United Kingdom / Ireland Mississauga, ON L5T 2B2 Georg Fischer Ltd Poland George Fischer Sales Limited Phone +1 (905) 670 8005 530-0003 Osaka Georg Fischer Sp. z o.o. Coventry, CV2 2ST Fax +1 (905) 670 8513 Phone +81 (0) 6 6341 2451 05-090 Sekocin Nowy Phone +44 (0) 2476 535 535 ca.ps@georgfischer.com jp.ps@georgfischer.com Phone +48 (0) 22 31 31 0 50 uk.ps@georgfischer.com www.gfps.com/ca www.gfps.com/jp poland.ps@georgfischer.com www.gfps.com/uk www.gfps.com/pl China Korea USA / Caribbean Georg Fischer Piping Systems Ltd Georg Fischer Korea Co. Ltd Romania Georg Fischer LLC Shanghai 201319 Unit 2501, U-Tower Georg Fischer Piping Systems (Switzerland) Ltd 9271 Jeronimo Road Phone +86 21 3899 3899 120 HeungdeokJungang-ro 020257 Bucharest - Sector 2 92618 Irvine, CA china.ps@georgfischer.com (Yeongdeok-dong) Phone +40 (0) 21 230 53 80 Phone +1 714 731 8800 www.gfps.com/cn Giheung-gu, Yongin-si, Gyeonggi-do ro.ps@georgfischer.com Fax +1 714 731 6201 Phone +82 31 8017 1450 www.gfps.com/int us.ps@georgfischer.com Denmark / Iceland Fax +82 31 217 1454 www.gfps.com/us Georg Fischer A/S kor.ps@georgfischer.com Russia 2630 Taastrup www.gfps.com/kr Georg Fischer Piping Systems (Switzerland) Ltd International Phone +45 (0) 70 22 19 75 Moscow 125040 Georg Fischer Piping Systems (Switzerland) Ltd info.dk.ps@georgfischer.com Malaysia Phone +7 495 748 11 44 8201 Schaffhausen/Switzerland www.gfps.com/dk George Fischer (M) Sdn. Bhd. ru.ps@georgfischer.com Phone +41 (0) 52 631 3003 40460 Shah Alam, Selangor Darul Ehsan www.gfps.com/ru Fax +41 (0) 52 631 2893 Finland Phone +60 (0) 3 5122 5585 info.export@georgfischer.com Georg Fischer AB Fax +60 (0) 3 5122 5575 www.gfps.com/int 01510 VANTAA my.ps@georgfischer.com Phone +358 (0) 9 586 58 25 www.gfps.com/my Fax +358 (0) 9 586 58 29 info.fi.ps@georgfischer.com www.gfps.com/fi The information and technical data (altogether “Data”) herein are not binding, unless explicitly confirmed in writing. The Data neither constitutes any expressed, implied or warranted characteristics, nor guaranteed properties or a guaranteed durability. All Data is subject to modification. The General Terms and Conditions of Sale of Georg Fischer Piping Systems apply. 700.671.614 GFDO_6219_4b (07.18) © Georg Fischer Piping Systems Ltd CH-8201 Schaffhausen/Switzerland, 2018 170106-backcover-A4-industry.indd 1 06.07.2018 15:18:58