PVC-U,PVC-C & ABS - System brochure

GF Piping Systems Cemented Systems PVC-U System PVC-C System ABS System Universal use, excellent chemical resistance, easy to install Metric and british standard range

Systems °F °C PVC-U System (0 °C to +60 °C) Solutions for any 200 80 The universal character of PVC-U and its excellent chemical 70 and corrosion resistance off er numerous fi elds of applica-160 tion. The system is widely used in the chemical and textile challenge 60 industry, in water treatment processes, for drinking water 140 applications and vacuum lines. 120 50 40 100 Cemented systems are qualifi ed for universal usage in highly diverse industrial applications. PVC-C System (0 °C to +80 °C) 30 80 For safe, reliable and cost eff ective treatment and distribution of water and chemicals, GF Piping The corrosion-resistant system has a long service life and a Systems has a comprehensive cemented system portfolio, which includes corresponding jointing 20 high safety factor in aggressive or corrosive environments. technologies, fi ttings, valves, sensors, pipes and related tools as well as services. The PVC-U range 60 PVC-C systems are in use wherever aggressive media such of GF Piping Systems, which has been leading the industry for decades through continous innovation as mixed acid waste or acids at a high temperature are 10 and proven benefi ts on safety, effi ciency and reliability, covers all aspects required to build, transported, for example, in the chemical, paper and pulp in-40 maintain and operate industrial piping systems. dustry or in metal treatment and microelectronic production.0 20 Main benefi ts -10 ABS System (-50 °C to +60 °C) 0 Safety = System lifetime warranty * -20 ABS systems off er an energy effi cient solution for industrial Simplicity = Simple installation with low costs for tools -20 low temperature applications, refrigeration and cooling sys-Effi ciency = Excellent price-performance ratio -30 tems. The high impact resistance even at low temperatures Environment = Low carbon & water footprint and the low heat conductivity support its use in cold and -40 -40 climate-controlled areas. -60 -50 * Detailed information regarding the warranty can be found under: www.gfps.com - Planning Fundamentals Everything from one source – From the planning stage to installation Cemented systems are ideally adapted to customer needs. Customizing Technical documentation Online and mobile calculation tools The focus of our global customizing teams is manufacturing Our extensive know-how of more than 50 years is fully docu- Our numerous online and mobile calculation tools - available We off er our customers not only reliable and innovative custom parts for special systems. Standardized processes mented in detail in our technical manuals, planning funda- in ten languages - support our customers in confi guring and products, we supply tailor-made solutions from one source, warrant the highest level of quality. mentals and application guides. commissioning automation products. which generate assurance for our customers. With a com- prehensive system solution, GF Piping Systems provides the Technical support Chemical resistance CAD library right fi t and quality for many industrial applications and pro- Technical support and material selection are key factors for In the area of chemical resistance our specialist teams off er The extensive CAD library is the most frequently used plan- jects worldwide. The diversity of pipes, fi ttings, valves, joint- a successful installation. A team of experts is available for individual support and advice in selecting the right material ning tool. The freely available database comprises over ing as well as automation technologies in the cemented sys- individual support all around the world. for the corresponding requirements. 30 000 drawings as well as technical data for our customers. tems portfolio is as diverse as our customers and their Many formats are available. individual challenges. Training courses and on-site training GF Piping Systems off ers a wide range of training courses that allow participants to gain confi dence in working with our products and the proven jointing technologies. System lifetime warranty * Confi rming confi dence in the premium quality of our PVC-U product and system range, we grant a limited system life- Pipes Fittings Valves Automation Jointing technology Customizing and training time warranty. 2 3 * Detailed information regarding the warranty can be found under: www.gfps.com - Planning fundamentals PVC-U PVC-C ABS

System range Chemical resistance More than a system For your We are committed to absolute conformity to standards and material approvals in diverse areas of operational safety application. Covering all requirements of the most signifi cant international standards - as stated below - proves the quality, safety and reliability of our products. Therefore, with our cemented system range, our customers can be assured that their needs are covered and comply with most Our special teams off er individual support and advice in selecting the right material applicable standards. of inner pipe for the corresponding requirements. Chemical resistance at 20 °C Amorphous (Applications can be very dependent on the concentration) thermoplastics Standards *: ISO, EN, ASTM, JIS, BS, CE, RoHS, DIN, DVS Media Chemicals PVC-U PVC-C Metric range HNO < 25 % 3 + + Oxidizing Acids 25 % < HNO < 65 %3 o + Products d (HNO3, H2CrO4, H CrO aqueous solution2 4 o o H2SO4 , etc.) DN H SO < 70% 2 4 + +bar 70 % < H SO < 96 % 2 4 + + Pipes PN6-16 HCl < 30 % + + Non Oxidizing Acids Fittings PN6-16 HF < 40 %(HCl, HF, etc.) + - Ball Valves PN6-16 40 % < HF < 75 % - - HCOOH < 25 % + + Butterfl y Valves PN6-10 Organic 25 % < HCOOH < 50 % + - Check Valves PN6-16 (formic acid, acetic CH COOH < 50 % 3 + o Diaphragm Valves PN6-16 acid, citric acid, etc.) 50 % < CH COOH < tech. pure 3 o - Flanges PN6-16 C H OH (COOH)3 4 3 + + Gaskets & Pipe Clips PN16 √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ Inorganic (NaOH, KOH, etc.) + o Sensors & Controllers Bases- √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ Organic (amine, imidazole, etc.)(P, T, pH, fl ow, analytical) o - Salts NaCl, FeCl , FeCl , CaCl , etc. 2 3 2 + + British standard range Halogens Chlorine, bromine, iodine, (no fl uorine) o o Aliphatic hydrocarbons + o Fuels / Oils Aromatic hydrocarbons - - Products Chlorinated hydrocarbons - - bar d Ketones - - Pipes PN9-15 Solvents Alcohols Fittings PN9-15 o - Ball Valves PN16 Esters - - Butterfl y Valves PN10 Aldehydes - - Check Valves PN6-16 Phenols Phenol, Kresol, etc. - - Diaphragm Valves PN6-16 Oxidizing agents NaOCl, ozone, etc. Flanges PN10-16 o o PVC-U system Gaskets & Pipe Clips PN16 √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ Sensors & Controllers PVC-C system + resistant o conditionally resistant, please consult us - not resistant- √ √ √ √ √ √ √ √ √ √ √ √ √ √(P, T, pH, fl ow, analytical) ABS system The ABS material used by GF is chemically resistant against a wide range of cooling media based on glycols and aqueous solu- tions of alkali metal formates and acetates. Due to the individual chemical composition of the commercial products used as cool- Approvals *: ing media please contact GF (chem@georgfi scher.com) for detailed advice. For additional information, please check the GF Online Tools: ChemRes and Cooling Calculation Tool. Please note: The above list is only intended as a guideline and does not replace an in-depth review of material suitability for the particular application. The * The most signifi cant standards and approvals are shown above. An overview of all approvals online: www.gfps.com information is based on our experience and is state of the art. These data are general indicators only. In practice, however, other factors such as concentration, pressure and jointing technology must also be taken into consideration. The technical data are not binding and are not expressly warranted characteristics of the goods. Please contact us for help in selecting the right materials. 4 ¼” 6 ⅜” 8 ½” 10 ¾” 8 12 1” 10 16 1¼” 15 20 1½” 20 25 2” 25 32 2½” 32 40 3” 40 50 4” 50 63 5” 65 75 6” 80 90 8” 100 110 10-16” 100 125 125 140 150 160 150 180 200 200 200 225 250 250 250 280 300 315 350 355 400 400

Cemented systems ‐ specifications Where mixed chemicals and/or high or low temperature and pressure factors are added Exceeding to chemical resistance factors in the use of a particular piping material, it is advisable to test the suitability of the material under the proposed temperature and pressure condi- quality standards tions. Pressure-temperature diagrams of GF Piping Systems reflect the physical characteristics and properties of the different cemented systems, which have to be considered to Pressure-temperature diagram and further system specifications warrant a successful operation. Our team of experts offers individual support services to assist our customers in determin- ing the right system selection, considering factors such as pressure, temperature and PVC-U (Metric + British standard) T (°F)32 62 92 122 152 182 chemical resistance as well as valve mainte- PVC-U shows very good characteristics in the temperature 1716 240 nance cycles, sealing material and automa- 15 PN16, S6.3, SDR13.6 220 range from 0-60 ˚C. Ensuring highest possible thermal sta- 14 Class E (15 bar) 200 tion. 13 bility and chemical resistance PVC-U systems stand up to 12 180 11 160 the most demanding conditions, particularly where media 10 Class D (12 bar) 140 9 such as acids, bases and salts are transported. The univer- 8 PN10, S10, SDR21 120 7 100 sal solution covers all aspects of safety, efficiency and reli- 6 5 80 ability required to build, maintain and operate industrial pip- 4 Class C (9 bar) 60 3 40 ing systems. 2 PN6, S16, SDR33 1 20 0 0 -10 0 10 20 30 40 50 60 70 80 90 T (°C) PVC-C (Metric standard) T (°F) 32 62 92 122 152 182 PVC-C piping materials, having an operational temperature 17 16 240 range from 0-80 ˚C, are suitable for high temperature PN16, S6.3, SDR13.615 220 14 200 environments. The excellent mechanical characteristics 13 12 180 such as a high tensile strength, stiffness and impact strength 11 160 10 140 are evident even at increased temperatures. 9 8 120 7 100 6 5 PN10, S10, SDR21 80 4 60 3 40 2 Material specifications Cemented systems 1 20 0 0 -10 0 10 20 30 40 50 60 70 80 90 Systems PVC-U PVC-C ABS T (°C) ABS (Metric + British standard) Material Polyvinylchloride Polyvinylchloride Acrylnitrile-Butadien-Styrene T (°F) The outstanding characteristics of ABS allow its application -58 -28 2 32 62 92 122 152 182 Colour RAL 7011 RAL 7038 RAL 7001 in a wide temperature range between -50 ˚C and +60 ˚C. The 1716 240PN16, S5, SDR11 Density 3220 1.38 g / cm 1.50 g / cm 3 1.035 g / cm3 exceptionally high notched impact strength values, even at 1514 Class D (12 bar) Class E (15 bar) 20013 Thermal Expansion Coefficient 0.075 mm / m K 0.065 mm / m K 0.1 mm / m K low temperatures, indicate the material’s high robustness 12 180 11 PN10, S8, SDR17 160 Heat conductivity at 23 ºC 0.17 W / m K 0.15 W / m K 0.15 W/m Kand tolerance to surface damage. 10 140 9 8 120 Yield Stress at 23 ºC › 52 N / mm2 › 53 N / mm2 › 40 N / mm2 7 100 6 5 Class C (9 bar) 80 VICAT Temperature › 76 ºC › 103 ºC › 94 ºC 4 60 3 PN6, S12.5, SDR26 Silicone Free40 √ √ √ 2 1 20 Drinking Water Certificates √ 0 0 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 T (°C) C Design factor (C=2) P Permissible pressure in bar, psi T Temperature °C (Celsius), More information regarding technical specifications can be found Metric standard online in our planning fundamentals: www.gfps.com British standard °F (Fahrenheit) 6 7 Pressure-temperature diagram Pressure-temperature diagram Pressure-temperature diagram P (bar) P (bar) P (bar) P (psi) P (psi) P (psi)

Cemented systems The smarter way of automation From planning Automation made to installation easy A unique system-based approach that bundles and integrates competencies, knowledge, Providing jointing technologies in the portfolio strengthens the integrated system approach off ered by best-in-class resources and technologies. GF Piping Systems. With the invention of the cement jointing system, GF Piping Systems leads the industry in jointing technology. Today the cemented systems benefi t from excellent jointing technology With an innovative product portfolio in the fi eld of measurement, control and actuation devices, complemented with all the planning and preparation tools needed to successfully accomplish custom- GF Piping Systems follows its system approach consistently. The complete solution combines ers’ projects. Factors such as reliability, simplicity in application, chemical resistance and the highest measurement, control and actuation technology together with high quality piping systems and possible thermal stability were always emphasised and still play a major role. The cemented jointing therefore represents a unique form of product and competence bundling. The system-integrated devices system has proven to be reliable with over a billion joints installed. The system lifetime warranty * on that measure values such as temperature, pressure and fl ow deliver accuracy, productivity, reliability our PVC-U system warrants you peace of mind. and safety to customers in a wide range of industries. Providing the entire range of automation technology from simple instrument panels to complex measurement installations, GF Piping Systems has not only the product resources and the technical know how, but also the global service and support infrastructure needed to meet the high customer requirements. Planning tools The material selection, technical data, appli- cation area and the medium represent the P key criteria in the planning process. Our k ID feed bac control customers benefi t from easy access to all on ler siti B our planning tools. Po at s ch alv e con v t Preparation The additional range of preparation tools and installation equipment ensures a safe, effi cient and simple jointing process. Time saving “dry fi t” installations on PVC-U are on Con most of the time possible due to our excel- ti lence in production and tight tolerances. Jointing techniques Solvent cementing Solvent cementing is the simplest and most effi cient jointing method, suitable for almost every medium and requiring no investment in expensive equipment. ectio ur Mechanical n s Mea Mechanical jointing is a versatile connection with a high number of removable or perma- nent joints for numerous applications and environments. Our range covers fl anges, fi t r unions, transition fi ttings and special adap- tin eg ly z tors. a AnFit ting c * Detailed information regarding the warranty can be found under: www.gfps.com - Planning Fundamentals lamp rs on sad sodle Se n 8 9 Actuators Pressure reducing Act ua ement s Transmitters eter par am - ulti M lle r ro l o r t n Co n ion all at stn I g T90˚ fi ttin

Applications GF Piping Systems develops customized best-in-class solutions, aligned to the specifi c requirements of our customers, enabling profi table operations. Most notably our As versatile systems are ideally suited for the water treatment and the chemical process industry. With our system knowledge and product expertise, we support our customers during the planning process, the sustainable realization of the projects and provide valuable added services. Expertise in as your applications developing and producing piping systems, combined with profound industry and market knowledge, based on longstanding experience, makes GF Piping Systems a qualifi ed and professional partner for our customers. Application-oriented systems of highest safety and reliability to fi t your demanding industrial applications. Outstanding solutions for the microelectronics industry Automated mixing facility for chemical process industries precise tank fi lling solutions for water treatment Water recycling in high-performance shipbuilding PVC-U high-quality system solutions with fi ttings and valves Reliable PVC-U solutions for fl exible mixing of chemicals Highly chemical resistant PVC-U piping system installed in a PVC-U piping systems, combined with innovative measure- warrant effi cient processes with a long operational life span complies with the respective health and safety regulations. tank top construction with batch fi lling off ers fast, precise ment and control technology, provide a highly economical and a maximum of security and profi tability for reliable and User- and maintenance-friendly systems are the standard of and safe fi lling of tanks. A solution that provides benefi ts in solution for water treatment and recycling. Chemical com- cost-optimized Di- or mid-range water qualities. GF Piping Systems. quality, productivity and maintenance costs. patibility is warranted within the water cycle process. Key products in focus Safety Adapter union / Simplicity PRO-FIT Effi ciency Diaphragm valve Environment Cone check valve Transition fi ttings Socket-spigot system Type 604 / 605 Type 561 / 562 The adapter unions ensure a safe The unique socket-spigot system The full-plastic diaphragm valve The valve is compact, easy to metal to plastic transition cover- saves labour time, space as well 604 / 605 with integrated pneu- install and very reliable. The ing materials such as stainless as material and installation matic actuator ensures best fl ow wide range of products and ma- steel, brass, copper or malleable costs. Its compact design with up performance in compact design. terials, as well as the many con- iron. The innovative transition fi t- to 20 % closer spacing in axial With this corrosion free valve we nection options, make this valve ting is also off ered with metal distances, less cementing eff ort off er an additional product with ideal for many diff erent applica- inserts. Leak tightness is en- and reduced material require- the most economic price-perfor- tions. Installation in any orienta- sured even in case of vibration ments through direct transitions mance ratio which is suitable for tion is possible. and temperature fl uctuations. All are big advantages that result in many applications. unions are available with male a maximum of effi ciency. and female threads. 10 11

GF Piping Systems Worldwide at Home Our sales companies and representatives ensure local customer support in over 100 countries www.gfps.com Argentina / Southern South America France Mexico / Northern Latin America Singapore Georg Fischer Central Plastics Georg Fischer SAS Georg Fischer S.A. de C.V. George Fischer Pte Ltd Sudamérica S.R.L. 95932 Roissy Charles de Gaulle Apodaca, Nuevo Leon 11 Tampines Street 92, #04-01/07 Buenos Aires, Argentina Cedex CP66636 Mexico 528 872 Singapore Phone +54 11 4512 02 90 Phone +33 (0) 1 41 84 68 84 Phone +52 (81) 1340 8586 Phone +65 6747 0611 gfcentral.ps.ar@georgfischer.com fr.ps@georgfischer.com Fax +52 (81) 1522 8906 Fax +65 6747 0577 www.gfps.com/ar www.gfps.com/fr mx.ps@georgfischer.com sgp.ps@georgfischer.com www.gfps.com/mx www.gfps.com/sg Australia Germany George Fischer Pty Ltd Georg Fischer GmbH Middle East Spain / Portugal Riverwood NSW 2210 Australia 73095 Albershausen Georg Fischer Georg Fischer S.A. Phone +61 (0) 2 9502 8000 Phone +49 (0) 7161 302-0 Piping Systems (Switzerland) Ltd 28046 Madrid australia.ps@georgfischer.com info.de.ps@georgfischer.com Dubai, United Arab Emirates Phone +34 (0) 91 781 98 90 www.gfps.com/au www.gfps.com/de Phone +971 4 289 49 60 es.ps@georgfischer.com gcc.ps@georgfischer.com www.gfps.com/es Austria India www.gfps.com/int Georg Fischer Georg Fischer Piping Systems Ltd Sweden Rohrleitungssysteme GmbH 400 083 Mumbai Netherlands Georg Fischer AB 3130 Herzogenburg Phone +91 224007 2001 Georg Fischer N.V. 117 43 Stockholm Phone +43 (0) 2782 856 43-0 branchoffice@georgfischer.com 8161 PA Epe Phone +46 (0) 8 506 775 00 austria.ps@georgfischer.com www.gfps.com/in Phone +31 (0) 578 678 222 info.se.ps@georgfischer.com www.gfps.com/at nl.ps@georgfischer.com www.gfps.com/se Indonesia www.gfps.com/nl Belgium / Luxembourg George Fischer Pte Ltd – Switzerland Georg Fischer NV/SA Representative Office Norway Georg Fischer 1070 Bruxelles/Brüssel Phone +62 21 2900 8564 Georg Fischer AS Rohrleitungssysteme (Schweiz) AG Phone +32 (0) 2 556 40 20 Fax +62 21 2900 8566 1351 Rud 8201 Schaffhausen be.ps@georgfischer.com sgp.ps@georgfischer.com Phone +47 67 18 29 00 Phone +41 (0) 52 631 30 26 www.gfps.com/be www.gfps.com/sg no.ps@georgfischer.com ch.ps@georgfischer.com www.gfps.com/no www.gfps.com/ch Brazil Italy Georg Fischer Sist. de Tub. 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Phone +7 495 748 11 44 Phone +41 (0) 52 631 30 03 Finland 40460 Shah Alam, Selangor Darul ru.ps@georgfischer.com Fax +41 (0) 52 631 28 93 Georg Fischer AB Ehsan www.gfps.com/ru info.export@georgfischer.com 01510 VANTAA Phone +60 (0) 3 5122 5585 www.gfps.com/int Phone +358 (0) 9 586 58 25 Fax +603 5122 5575 Fax +358 (0) 9 586 58 29 my.ps@georgfischer.com info.fi.ps@georgfischer.com www.gfps.com/my www.gfps.com/fi The technical data are not binding. They neither constitute expressly warranted characteristics nor guaranteed properties nor a guaranteed durability. They are subject to modification. Our General Terms of Sale apply. 700.671.539 GFDO-6220-4a (04.16) © Georg Fischer Piping Systems Ltd CH-8201 Schaffhausen/Switzerland, 2016