PROGEF - System brochure

GF Piping Systems PROGEF More than a system Polypropylene welded system for industrial applications

The system PROGEF – more than a system The outstanding material for any challenge in industrial applications We are dedicated to designing, manufacturing and marketing piping systems for the safe and secure treatment or conveyance of water, liquids, chemicals and gases. As a leading piping systems provider with global presence, we off er our customers not only reliable and innovative products of highest quality, but we supply also tailor-made solutions from one source. In close coordination with end-customers and based on their needs, GF Piping Systems introduced the PROGEF family, a specifi ed polypropylene system based on certifi ed raw material, serving a wide variety of industrial applications. Thanks to its benefi cial mechanical properties, chemical resistance, outstanding weldability and especially its high resistance to thermal distortion, the PROGEF systems guarantee a maximum of safety, reliability and performance. Individuality – from the planning stage to installation PROGEF Welded Systems are ideally adapted to customer needs Customizing The focus of our worldwide located customizing teams is Whether installed above or below ground, our system meets manufacturing custom parts for special systems. Standard- any demanding requirement, in every phase of the project, ized processes guarantee the highest level of quality. worldwide. Therefore, the variety of our product portfolio is as diverse as our customers and their individual challenges. Technical support Together with high level services such as technical support, Technical support such as material selection is a key factor low- or single-item customizing production and training for a successful installation. A team of experts is available courses, our specifi c system range generates exceptional for individual support all around the world. added value for our customers. With a comprehensive piping system solution, comprised of pipes, fi ttings, valves, related jointing as well as automation technologies in high quality thermoplastics, GF Piping Systems provides the right fi t and quality for many industrial media conveyance systems and for many industrial applications. Pipes Fittings Manual valves 2

PROGEF Standard – for a wide range of industrial applications The highly resistant system off ers numerous fi elds of application in industries. High stress fracture, pressure, abrasion, corrosion and temperature resistance are only some of the advantageous characteristic properties for the durable polypropylene system. Its fi ne, homogeneous material structure furthermore off ers outstanding weldability and low heat distortion. PROGEF Plus – for defi ned water qualities and clean applications Cleaned and packed in specifi ed processes, the silicone-free or oil-free PROGEF Plus system has a high pureness factor. The system is widely used in demanding applications in microelectronics or coating and surface treatment, where features such as an outstanding surface fi nish and excellent leach-out charac- teristics off er additional benefi t. The components are double-bagged to ensure cleanliness and prevent contamination before installation. PROGEF Natural – for laboratories and pharmaceutical applications Wherever pure solutions are needed, especially for applications in chemical or life science industries, PROGEF Natural is predestined. Benefi cial properties of the transparent, pigment-free polypropylene such as excellent clean, smooth surface, high chemical and temperature resistance, and additionally the bead and crevice free jointing technologies, ensure highest system quality. Technical documentation Online and mobile calculation tools Our extensive know-how of more than 50 years is fully docu- Our numerous online and mobile calculation tools, available mented in detail in our technical manuals, planning funda- in many diff erent languages, support our customers in mentals and application guides. confi guring and commissioning automation products. Chemical resistance CAD library In the area of chemical resistance our specialist teams off er The extensive CAD library is the most frequently used plan- individual support and advice in selecting the right material ning tool. The freely available database comprises over for the corresponding requirements. 30 000 drawings as well as technical data for our customers. Many formats are available. Training courses and on-site training Off ering a wide range of training courses we provide partici- pants an excellent opportunity to gain confi dence in working with our products and proven jointing technologies. System lifetime warranty * Confi rming confi dence in the premium quality of our Polypropylene product and system range, we grant a limited Automation Jointing technology Customizing and training system lifetime warranty. 3 * Detailed information regarding the warranty can be found under: www.gfps.com - Planning fundamentals

System range Everything from one source With a constant focus on maximum reliability and safety the PROGEF systems assure a sustained high level of product quality and outstanding performance standards in all applications. The clearly defined development and manufacturing processes of our worldwide specified systems are carried out on the basis of all relevant standards and specifications and are regularly audited and evaluated to achieve continuous improvement. Certified processes as well as product approvals are part of the active and sustainable quality management system of GF Piping Systems and makes us a reliable partner.Therefore, with our PROGEF welded system range, our customers can be assured that their needs are covered and comply with necessary standards. PROGEF Standard & PROGEF Plus Products d DNSDR PN 7.4 16 Pipes 11 10 17.6 6 Socket fusion fittings 11 10 Butt fusion fittings, 11 10 Infrared (IR) compatible 17.6 6 11 10 Ball valves 17.6 6 11 10 Diaphragm valves 17.6 6 Butterfly valves 10 11/17.6 10 Check vales 6 11 10 Pressure regulating valves 11 10 Ventilating and bleed valve 10 Automation varies between products Flanges PP-V / PP-steel Flange seals EPDM / FKM Pipe clips PP / PE PROGEF Standard PROGEF Plus Welding machines d Socket fusion machines Butt fusion machines Infrared (IR) fusion machines 4 16 10 16 20 15 20 25 20 25 32 25 32 40 32 40 50 40 50 63 50 63 75 65 75 90 80 90 110 100 110 125 100 125 140 125 140 160 150 160 180 150 180 200 200 200 225 200 225 250 250 250 280 250 280 315 300 315 355 350 355 400 400 400 450 450 450 450 500 450 500 500 500 560 500 560 630 600 630

System specifi cation * Standards: PROGEF Standard & PROGEF Plus Systems PROGEF Standard PROGEF Plus - d16–d315 ß PP-H 100 - d20–d315 ß PP-H 100 Material (ß Polypropylene Homopolymer) (ß Polypropylene Homopolymer) - d355–d500 state-of-the-art PP Colour RAL 7032 RAL 7032 Density ~ 0.90 g / cm3 (ISO 1183 / ASTM D 792) ~0.90 g / cm3 (ISO 1183/ASTM D 792) Thermal expansion coeffi cient 0.16mm / mK (DIN 53752) 0.16mm / mK (DIN 53752) Thermal conductivity 0.23W / mK (EN 12664) 0.23W / mK (EN 12664) Surface resistivity > 1016 Ω (IEC 60093) > 1016 Ω (IEC 60093) Dimensions d16–d500 in accordance to EN ISO 15494 d20–d315 in accordance to EN ISO 15494 - Inner surface Ra ‹ 1.0 μm (39μin) for components d20–d110 Surface condition accordance to EN ISO 15494 - Inner surface Ra ‹ 1.5 μm (59μin) for components d125–d315 FDA CFR 21 177.1520 USP 25 class VI (physiological non-toxic) FDA CFR 21 177.1520 DIBt (Z-40.23-4, Z-40.34-264, Z - 40.23-265) Material- and product-approvals USP 25 class VI (physiological non-toxic)DNV (K-2630, K - 2636) UL94HB (horizontal burning) Loyd‘s Register (01/20030(E1)) UL94HB (horizontal burning) pipes, fittings and valves, Packaging pipes, fittings and valves bulk bagged each component double bagged - brand name - brand name - product description - product description - article number - article number Marking - material - material - dimensions - dimensions - standards and approvals - standards and approvals * Approvals / Acceptance: * The most signifi cant standards and approvals are shown above. An overview of all approvals online: www.gfps.com 5

System range & system specification * Standards: PROGEF Natural Products d DNSDR PN 11 10 System PROGEF Natural Pipes 17.6 6 Material d20-d110 PP-R (Polypropy- lene Random Copolymer) Butt fusion fittings, 11 10 Infrared (IR) compatible 17.6 6 Colour pigment-free, transparent Sanitary adapter 11 10 ~ 0.90g / cm3 (ISO 1183/ Density ASTM D 792) Ball valves PP-H body/PP-R 11 10 Ball valves PP-H Thermal expansion 0.16mm / mK (DIN 53752) 10 Flange connections coefficient Diaphragm valves PP-R 11 10 Thermal conductivity 0.23W / mK (EN 12664) Diaphragm valves PP-H 10 Surface resistivity > 1016 Ω (IEC 60093) Flange connections Butterfly valves PP-H 10 Dimensions d20–d110 according to EN ISO 15494 Cone check vales 11 10 PP-H body/PP-R Inner surface: Surface condition Ra ‹ 1.0 μm (39μin) Cone check vales PP-H 10 Flange connections FDA CFR 21 177.1520 Material- and Automation upon USP 25 class VI (physiological request product approvals non-toxic) Food conformity (D) Flanges PP-V / PP-steel Flange seals EPDM / FKM pipes, fittings and valves, Packaging each component single Pipe clips PP / PE bagged - brand name Welding machines d - product description - article number Butt fusion machines Marking - material Infrared (IR) fusion machines - dimensions - standards and approvals BCF fusion machine * Approvals / Acceptance: * The most significant standards and approvals are shown. An overview of all approvals online: www.gfps.com * Sanitary adaptor Standards: ISO, DIN, ASME BPE, 3A, JIS 20 15 20 25 20 25 32 25 32 40 32 40 50 40 50 63 50 63 75 65 75 90 80 90 110 100 110

Jointing methods Proven technologies for your installation A large diversity of innovative and intelligent welding solutions enriched with global training and service off erings As a pioneer in the fi eld, GF Piping Systems has always been placing a high priority on developing innovative jointing techniques to fulfi ll specifi c requirements and materials in use. Simplicity in appli- cation, chemical resistance, thermal stability and long-term weld strength are the key drivers in our jointing technologies. With a global jointing training program, international machine rental and a world- wide network of service centres, our customers benefi t from expert know-how and practical experience. Welding technology Welding machine Joint cross-section Macro-image Socket fusion – the strong connection The fast and reliable solution to pro- duce heavy-duty connections, in the workshop or the fi eld. Butt fusion – the economical connection Economical and fl exible fusion espe- cially for larger diameters. From manual machines to full CNC control with traceability. IR- (Infrared) fusion – the fast, clean connection Fast, repeatable and clean welds via non-contact heating. Full traceability of the welding process, with user guidance. BCF-Plus fusion – the smooth connection Bead and Crevice Free jointing with the highest weld factor, lowest stress and completely smooth fusion zone without any intrusions. For more information about training courses from GF Piping Systems please contact our local sales companies. 7

Specifications Exceeding quality standards Technical specifications with focus on pressure-/temperature attributes PROGEF Standard (PP) and PROGEF Plus (PP) PROGEF Systems* T (°F) Standard - Plus - Natural 2 32 62 92 122 152 182 212 16 PROGEF Systems out of polypropylene show excellent phys- 15 220 ical properties and mechanical characteristics, indicating its 14 20013 SDR11, PN10 180 status as a highly versatile and universal solution. Having a 12 11 160 high operational temperature range and ensuring outstand- 10 140 9 ing chemical resistance, high abrasion resistance and high 8 120 impact strength values, the material meets all requirements 7 1006 80 of demanding industrial conditions or environments. 5 4 60 3 SDR17.6, PN6 40 2 Furthermore, properties such as low weight, low density, 1 20 0 0 minimum internal stresses and an excellent smooth internal -20 -10 0 10 20 30 40 50 60 70 80 90 100 surface with high finish quality, make PROGEF systems a T (°C) high-grade piping material. PROGEF Natural (PP-R) According to the 10˚C line in the hydrostatic strength curve T (°F) for PP, a permissible pressure of 12.0 bar / 7.4 bar in the 2 32 62 92 122 152 182 temperature range of 0˚C to 10˚C for the SDR11 / PN10 and 16 15 220 SDR17.6 / PN6 system can be applied. 14 200 13 12 180 11 160 10 SDR11, PN10 140 9 8 120 7 100 6 80 5 4 60 3 40 P Permissible pressure in bar, psi SDR17.6, PN62 20 T Temperature in ˚C (Celsius),˚F (Fahrenheit) 10 0 -20 -10 0 10 20 30 40 50 60 70 80 90 T (°C) The pressure-/temperature curve based on medium water, operating temperature of 20 ˚C, valid life time of 25 years and the design factor C = 2. * More information regarding technical specifications can be found online in our planning fundamentals: www.gfps.com 8 Pressure-Temperature Diagram Pressure-Temperature Diagram P (bar) P (bar) P (psi) P (psi)

Chemical resistance For your operational safety Polypropylene (PP) - a high quality material with outstanding characteristics for a safe and efficient operation Professional material technology Chemical resistance at 20 °C Partially crystalline Amorphous Stainless Steel (Applications can be very dependent on the concentration) thermoplastics thermoplastics 1.4401 1.4301 Media Chemicals PP PE PVDF PVC-U PVC-C 316 304 HNO < 25 % 3 o o + + + o o Oxidizing Acids 25 % < HNO < 65 %3 - o + o + o o (HNO , H CrO , H CrO aqueous solution 3 2 4 2 4 o o + o o o o H SO , etc.) 2 4 H SO < 70% 2 4 + + + + + - - 70 % < H SO < 96 % 2 4 - - + + + - - HCl < 30 % + + + + + o - Non Oxidizing Acids HF < 40 % (HCl, HF, etc.) + + + + - o - 40 % < HF < 75 % + + + - - - - HCOOH < 25 % + + + + + o - Organic 25 % < HCOOH < tech. pure + + + + - o - (formic acid, acetic CH COOH < 50 % 3 + + + + + o - acid, citric acid, etc.) 50 % < CH COOH < tech. pure 3 + + + o - o - C H OH (COOH) 3 4 3 + + + + + o - Inorganic (NaOH, KOH, etc.) + + - + o + + Bases Organic (amine, imidazole, etc.) + + - o - o o Salts NaCl, FeCl , FeCl , CaCl , etc. 2 3 2 + + + + + o o Halogens Chlorine, bromine, iodine, (no fluorine) - - o o o o - Aliphatic hydrocarbons o o + + o + + Fuels / Oils Aromatic hydrocarbons - - + - - + + Chlorinated hydrocarbons - - o - - o o Ketones + + o - - + + Solvents Alcohols + + + o - + + Esters o o o - - + + Aldehydes + + - - - + + Phenols Phenol, Cresol, etc. + + + - - + - + resistant o conditionally resistant, please consult us - not resistant Please note: The above list is only intended as a guideline and does not replace an indepth review of material suitability for the particular application. The infor- mation is based on our experience and is state of the art. These data are general indicators only. In practice, however, other factors such as concentration, pressure and jointing technology must also be taken into consideration. The technical data are not binding and are not expressly warranted characteristics of the goods. Please contact us for help in selecting the right materials. 9

The smarter way of automation Automation made easy A unique system-based approach that bundles and integrates competencies, knowledge, best-in-class resources and technologies With an innovative product portfolio in the fi eld of measurement, control and actuation devices, GF Piping Systems consistently follows its system approach. The complete solution combines measurement, control and actuation technology together with high quality piping systems and represents a unique form of product and competence bundling. The system-integrated devices that measure values such as temperature, pressure and fl ow delivering accuracy, productivity, reliability and safety to customers in a wide range of industries. Providing the entire range of automation technology from simple instrument panels to complex measurement installations, GF Piping Systems has not only the product resources and the technical expertise, but also the global service and support infrastructure needed to meet the high customer requirements. dback e e n f PID c osi tio ontr P o ller lve s Va on ti s Ca o lve n ecti ron eas u M ttin ergs z y al nF Ai tti ng cl a m p on ors saddle s n Se 10 Actuators Pressure regulating A & c t Va u ement s Transmitters er ll con tro atc h B l o r t on n C n fi o lla ti ta Ins s ing T90˚ fi tt

Applications As versatile as your applications Leading applications enabled by safe and reliable systems adapted to fit the needs of demanding industries GF Piping Systems develops customized best-in-class solutions, aligned to the specific requirements of our customers in various sectors of industry, enabling profitable operation. Most notably our systems are ideally suited for the water treatment, pharmaceutical and chemical process industry, in fields of microelectronics and energy as well as in food & beverage production. With our system knowledge and product expertise, we support our customers during the planning process, the sustainable realization of the projects and provide valuable added services. Expertise in developing and producing piping systems, combined with profound industry and market knowledge, based on longstanding experience, makes GF Piping Systems a qualified and professional partner for our customers. Applications of Highest Clean Water Applications Security in Chemical Industry in Microelectronics The usage of PROGEF Standard Wherever defined water quali- systems in chemical processes ties and controlled processes strengthens the industries ap- are required PROGEF Plus proach of manufacturing and offers reliable and economical conveying chemical media in system solutions. With PROGEF the safest and at the same time Plus high purity water specifi- most economical way. cations and quality standards are dependably met. Demanding Applications Highly Specialised Appli- in Water Treatment cations in Energy Production With PROGEF system, applica- For secure processing in water tion processes in water treat- and chemical applications ment can be designed reliable PROGEF Standard system com- and of highest efficiency. There- bines high performance utiliza- by, challenges such as guaran- tion with outstanding material teeing high water quality and properties. This leads to a bene- assuring stringent regulations ficial gain in conditions of safety can be faced. and health. 11

GF Piping Systems Worldwide at home Our sales companies and representatives ensure local customer support in more than 100 countries. www.gfps.com Argentina / Southern South America France Mexico / Northern Latin America Singapore Georg Fischer Central Plastics Sudamérica S.R.L. Georg Fischer SAS Georg Fischer S.A. de C.V. George Fischer Pte Ltd Buenos Aires, Argentina 95932 Roissy Charles de Gaulle Cedex Apodaca, Nuevo Leon 11 Tampines Street 92, #04-01/07 Phone +54 11 4512 02 90 Phone +33 (0) 1 41 84 68 84 CP66636 Mexico 528 872 Singapore gfcentral.ps.ar@georgfischer.com fr.ps@georgfischer.com Phone +52 (81) 1340 8586 Phone +65 6747 0611 www.gfps.com/ar www.gfps.com/fr Fax +52 (81) 1522 8906 Fax +65 6747 0577 mx.ps@georgfischer.com sgp.ps@georgfischer.com Australia Germany www.gfps.com/mx www.gfps.com/sg George Fischer Pty Ltd Georg Fischer GmbH Riverwood NSW 2210 Australia 73095 Albershausen Middle East Spain / Portugal Phone +61 (0) 2 9502 8000 Phone +49 (0) 7161 302 0 Georg Fischer Piping Systems (Switzerland) Ltd Georg Fischer S.A. australia.ps@georgfischer.com info.de.ps@georgfischer.com Dubai, United Arab Emirates 28046 Madrid www.gfps.com/au www.gfps.com/de Phone +971 4 289 49 60 Phone +34 (0) 91 781 98 90 gcc.ps@georgfischer.com es.ps@georgfischer.com Austria India www.gfps.com/int www.gfps.com/es Georg Fischer Rohrleitungssysteme GmbH Georg Fischer Piping Systems Pvt. 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Ltd Phone +55 (0) 11 5525 1311 20063 Cernusco S/N (MI) Representative Office San Chung Dist., New Taipei City br.ps@georgfischer.com Phone +39 02 921 861 Phone +632 571 2365 Phone +886 2 8512 2822 www.gfps.com/br it.ps@georgfischer.com Fax +632 571 2368 Fax +886 2 8512 2823 www.gfps.com/it sgp.ps@georgfischer.com www.gfps.com/tw Canada www.gfps.com/sg Georg Fischer Piping Systems Ltd Japan United Kingdom / Ireland Mississauga, ON L5T 2B2 Georg Fischer Ltd Poland George Fischer Sales Limited Phone +1 (905) 670 8005 530-0003 Osaka Georg Fischer Sp. z o.o. Coventry, CV2 2ST Fax +1 (905) 670 8513 Phone +81 (0) 6 6341 2451 05-090 Sekocin Nowy Phone +44 (0) 2476 535 535 ca.ps@georgfischer.com jp.ps@georgfischer.com Phone +48 (0) 22 31 31 0 50 uk.ps@georgfischer.com www.gfps.com/ca www.gfps.com/jp poland.ps@georgfischer.com www.gfps.com/uk www.gfps.com/pl China Korea USA / Caribbean Georg Fischer Piping Systems Ltd Georg Fischer Korea Co. Ltd Romania Georg Fischer LLC Shanghai 201319 Unit 2501, U-Tower Georg Fischer Piping Systems (Switzerland) Ltd 9271 Jeronimo Road Phone +86 21 3899 3899 120 HeungdeokJungang-ro 020257 Bucharest - Sector 2 92618 Irvine, CA china.ps@georgfischer.com (Yeongdeok-dong) Phone +40 (0) 21 230 53 80 Phone +1 714 731 8800 www.gfps.com/cn Giheung-gu, Yongin-si, Gyeonggi-do ro.ps@georgfischer.com Fax +1 714 731 6201 Phone +82 31 8017 1450 www.gfps.com/int us.ps@georgfischer.com Denmark / Iceland Fax +82 31 217 1454 www.gfps.com/us Georg Fischer A/S kor.ps@georgfischer.com Russia 2630 Taastrup www.gfps.com/kr Georg Fischer Piping Systems (Switzerland) Ltd International Phone +45 (0) 70 22 19 75 Moscow 125040 Georg Fischer Piping Systems (Switzerland) Ltd info.dk.ps@georgfischer.com Malaysia Phone +7 495 748 11 44 8201 Schaffhausen/Switzerland www.gfps.com/dk George Fischer (M) Sdn. Bhd. ru.ps@georgfischer.com Phone +41 (0) 52 631 3003 40460 Shah Alam, Selangor Darul Ehsan www.gfps.com/ru Fax +41 (0) 52 631 2893 Finland Phone +60 (0) 3 5122 5585 info.export@georgfischer.com Georg Fischer AB Fax +60 (0) 3 5122 5575 www.gfps.com/int 01510 VANTAA my.ps@georgfischer.com Phone +358 (0) 9 586 58 25 www.gfps.com/my Fax +358 (0) 9 586 58 29 info.fi.ps@georgfischer.com www.gfps.com/fi The information and technical data (altogether “Data”) herein are not binding, unless explicitly confirmed in writing. The Data neither constitutes any expressed, implied or warranted characteristics, nor guaranteed properties or a guaranteed durability. All Data is subject to modification. The General Terms and Conditions of Sale of Georg Fischer Piping Systems apply. 700.671.544 GFDO_6218_4e (07.18) © Georg Fischer Piping Systems Ltd CH-8201 Schaffhausen/Switzerland, 2018 170106-backcover-A4-industry.indd 1 06.07.2018 15:18:58