PE Systems for Utility and Industry - Product Range

GF Piping Systems Product Range International PE Systems Utility and Industry

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Table of contents PE for Utilitiy Systems 4 PE for Industrial Systems 102 Flange connections 171 FM Pipe 200 Accessories 204 Index 206 General Conditions 222 3

PE for Utilitiy Systems 4

Utility Range General information 6 ELGEF Plus electrofusion fittings 14 ELGEF Plus saddles and valves 33 ELGEF Plus branch saddle 56 Spigot fittings in PE100 61 ELGEF Plus valves 85 5

General Information Packaging GP Pieces per Bulk Pack pcs. pal. pieces per pallet kg pal. weight per pallet vol. pal. volume per pallet (including pallet) Measures, units and d, d1, d2 diameter short cuts DN nominal diameter L, L1, L2 length H, H1, H2 height e, e1, e2 wall thickness kg weight SC size of bolts AL number of bolt holes S pipe series SDR Standard Dimension Ratio Working pressure The pressure rating of Georg Fischer PE-Fittings refers to the calculated values of prEN 12201 and prEN 1555 considering the total security value. National Regulations and standards have to be observed. Specification Georg Fischer Fittings meet the ISO-standards, CEN-standards (respectively draft standards) as well as other national standards. Approval The Georg Fischer products are subjected to extensive internal and external tests and are approved by all major institutes and approval authorities (for example: DVGW, SVGW, KIWA, IIP, Gaz de France, Gas Natural, etc.). General Conditions Please find the General Conditions of Supply on the last page. of Supply Works certificates Works certificates corresponding EN 10204 2.2 will be delivered on request. Works certificates corresponding EN 10204 3.1 B will be delivered on request, we will charge CHF 20.– administrative costs. Quality management Quality management system is well established at Georg Fischer and Environmental is continuously improved to satisfy our customers. management Georg Fischer Piping Systems are certified according to ISO 9001 as well as ISO 14001 (Environmental management). Technical For further technical information we offer you the Georg Fischer “Technical handbook documentation distribution” and the detailed assembly instructions. Service, training Our comprehensive training program offers you the possibility for extensive advice and consultation and training. Please reserve for a our training program for piping systems. Your partner Georg Fischer is a world-wide organisation. Please find the address of your Georg Fischer partner on the back cover. 6

Certificate SQS herewith certifies that the company named below has a management system which meets the requirements of the standards specified below. Georg Fischer Piping Systems Ltd. 8201 Schaffhausen, Switzerland Certified area Georg Fischer Piping Systems Ltd., Schaffhausen (ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007) Georg Fischer Piping Systems (Switzerland) Ltd., Sales Company (ISO 9001:2008) Georg Fischer Wavin Ltd., Schaffhausen and Subingen (ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007) Georg Fischer JRG Ltd., Sissach (ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007) George Fiscmher Fluoerponlymer Products GmbH, Ettenheim(ISgO 9001:2008, ISO 14001:2 t004,S OHSyAS s18001:2007) na tField of activity e GF Piping Systems is a leading supplier of plastic and metal pipe systems with a global market presence. GF Piping Systems offers connection technology, fittings, fixtures, sensors and pipyes and supplies leading innovative technical solutions for domestibc engineering applications, industry and utilities. Standards ISO 9001:2008 Quality Management System ISO 14001:2004 Environmental Management System OHSAS Occupational Health andd 18001:2007 Safety Managemenrt lSaysntemtze Swiss AssociatSion fwor Qu iality and This SQS Certificate is valid up to Management Systems SQS and including Mai 27, 2015 Bernstrasse 103, CH-3052 Zollikofen Scope number 14 Issue date: Mai 28, 2012 Registration number 10684 X. Edelmann, President SQS R. Glauser, Managing Director SQS SWISS TIF TICA SCESm 001 Swiss Made 7 IO N Certified Mams CE R

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Modular system ELGEF® Plus Less stock, higher flexibility, more variations – a contradiction? Not with the ELGEF Plus modular system. It is that easy: Modular System Saddles E E Tapping-T Tapping saddle, kit Reducer Tapping saddle, kit Cat. 53 131 400 Cat. 53 90 16 Cat. 53 132 400 or coupler Cat. 53 91 16 E E Tapping valve tee Tapping valve Tapping valve saddle kit saddle, kit Cat. 53 153 200 Cat. 53 153 000 Saddle Cat. 53 131 000 E y ith a Stop-off adaptor Stop-off saddle, kit l w Cat. 53 149 000 on me m The ram ys te og sE pr odu lar Spigot with cutter Spigot saddle, m with cutter, kit Cat. 53 131 200 E Modular Transition Fitting System Spigot cap Repair saddle, kit Cat. 53 130 000 E E Coupler Transition coupler with male Cat. 53 91 16 or female thread, kit Cat. 20 92 07/20 92 02 Transition Adaptor saddle, kit E E Reducer Transition reducer Cat. 53 90 16 with male thread, kit Cat. 20 92 07 Transition Adaptor saddle, kit E Transition with male or female thread Elbow 90° Transition elbow 90° with male Cat. 53 10 16 or female thread, kit Cat. 20 10 07/20 10 02 E Elbow 45° Transition elbow 45° with male Cat. 53 15 16 or female thread, kit Cat. 20 15 07/20 15 02 10

Electrofusion couplers and fittings ELGEF Plus - electrofusion couplers SDR17 Technical data Pipe ø SDR 11 SDR 17/17.6 SDR 26 SDR  33 Fusion compatibility d [mm]   ISO S5  ISO S8   ISO S12.5  ISO S16   Next to the GF specifications for fusion compatibility the national regulations must be considered. The weakest 160 + + + +** component defines the max. allowable operating pres- 180 + + + +** sure. All pipes must be in accordance with international regu- 200 + + + +** lations. The melt flow rate (MFR) must be between 0.2 225 + + + + and 1.4 g/10 min. National rules and regulations must be adhered to. All data given relates to PE 100 pipes. 250 + + + + 280 + + + + Couplers (with integrated clamps from d20 – 63 mm) are used in conjunction with PE pipes and PE spigot 315 + + + + fittings. Both socket outlets are fused simultaneously 355 + + + + (mono-filament) on couplers ≤ d500 mm. Each socket is fused separately (bi-filament) for couplers of d560 mm 400 + + + + and above. Couplers with flex groove design are bi-fila- 450 + + + + ment from ≥ d500 mm. 500 + + + + ELGEF Plus - electrofusion couplers SDR11 560 + + + + Pipe ø  SDR9 SDR 11 SDR17/ SDR SDR (Monor-  d [mm] ISO S4   ISO S5  17.6  26 ISO  33 ISO ing)   ISO S8  S12.5  S16  560 +** + +**   20 +* +       (Flex-groove) 25 +* +       630 + + + + 32 +* +       (Monor- ing) 40 +* +       630 +** + +**   50 +* + +**     (Flex- 63 +* + +**     groove) 75 +* + + +** +** + suitable 90 +* + + +** +** +** conditionally suitable depending on temperature, pres-sure and medium. Please contact your local GF contact. 110 +* + + +** +** 125 +* + + +** +** ELGEF Plus - electrofusion fittings SDR11 140 +* + + +** +** Pipe ø SDR  11 SDR 17/17.6 SDR 26 SDR  33 d [mm]   ISO S5  ISO S8   ISO S12.5  ISO S16  160 +* + + +**     180 +* + + +**   20 +       200 +* + + +**   25 +       225 +* + + +**   32 +       250 +* + + +**   40 +       280 +* + + +**   50 + +**     315 +* + + +**   63 + +**     355 +* + + +**   75 + +**     400 +* + + +**   90 + +** +**   450   + +*     110 + + +**   500   + +*     125 + + +**   560   + +*     160 + + +**   630   + +*     180 + + +**   + suitable 200 + + +   +* conditionally suitable depending on temperature, pres- 225 + + +   sure and medium, but only for water applications. Please contact your local GF contact. 250 + + +   +** conditionally suitable depending on temperature, pres- + suitable sure and medium. Please contact your local GF contact. +** conditionally suitable depending on temperature, pres- sure and medium. Please contact your local GF contact. 11

Insertion depth for couplers and fittings Minimum cooling time for couplers and fittings in minutes   Insertion depth L1 [mm]   d  SDR  Removal of Pressure test   d [mm]  SDR11  SDR17  clamp   p ≤ 6 bar p ≤ 18 bar  20 34   [mm]    [min.]  [min.]  [min.]  25 34   20-63 11 6 10 30 32 36   75-110 11 10 20 60 40 40   125-160* 11 20 30 75 50 44   180-225** 11 20 45 90 250-315 63 48   11 30 60 150 75 55   355-400 11 45 90 150 90 62   *fittings d 11 30 45 90160 110 72   **fittings d 11 30 60 90 125 79   180 140 84   450-630 11 60 90 150 160 90 p = test pressure 180 95 d  SDR  Removal of Pressure test   200 101 clamp   p ≤ 6 bar p ≤ 18 bar  225 110 [mm]    [min.]  [min.]  [min.]  250 122 125-160 17 20 30 75 280 126 180-225 17 20 45 90 315 132 250-315 17 30 60 150 355 122 355-400 17 45 90 150 400 122 450-630 17 60 90 150 450 160 145 p = test pressure 500 178 145 Installation sequence up to d63 mm 560 193 196 560 (Flex-   193 groove) NOTICE 630 213 221 630 (Flex-   213 Defective fusion connection groove) Insufficient preparations can lead to a defec- tive fusion connection. The functionality and life-time of the product may be affected. • Adhere to this installation manual, the da- ta in the "Technical Manual for PE Piping Systems in Utilities" and the user manual for fusion units. Required tools • Pipe cutter • Rotary peeler • PE cleaner • Lint-free, colourless and clean cloth • Yardstick • Permanent marker • Screwdriver • Fusion unit 12

Overview ELGEF Plus couplers, fittings and transition adaptors ¹ Insertion depth for couplers and fittings     Insertion depth L1    [mm]  d [mm]  SDR11  SDR17  20 34   25 34   32 36   40 40   50 44   63 48   ² Minimum cooling time for couplers and fittings  75 55    in minutes  90 62   d SDR Removal of Pressure test clamp p ≤ 6 bar p ≤ 18 bar 110 72   [mm]   [min.] [min.] [min.] 125 79   20-63 11 6 10 30 140 84   75-110 11 10 20 60 160 90 125-160* 11 20 30 75 180 95 180-225** 11 20 45 90 200 101 250-315 11 30 60 150 225 110 355-400 11 45 90 150 250 122 *fittings d 11 30 45 90 280 126 160 315 132 **fittings d 11 30 60 90 180 355 122 p = test pressure 400 122 450   145 d SDR Removal of Pressure test  500   145 clamp p ≤ 6 bar p ≤ 18 bar 560   196 [mm]   [min.] [min.] [min.] 630   221 125-160 17 20 30 75 180-225 17 20 45 90 250-315 17 30 60 150 355-400 17 45 90 150 450-630 17 60 90 150 p = test pressure 13

GF Piping Systems ELGEF Plus Electrofusion System ELGEF Plus Couplers ELGEF Plus Electrofusion fittings ELGEF Plus Transition fittings

Coupler With integral pipe fixation • PE 100 SDR 11 (ISO S5) • 10 bar Gas / 16 bar Water • 4 mm pin connectors • Limited path fusion indicators  • Removable centre stop d Code Weight d1 L (mm) (kg) (mm) (mm) 20 753 911 606 0.053 31 70 25 753 911 607 0.050 36 70 32 753 911 608 0.071 44 72 40 753 911 609 0.095 54 80 50 753 911 610 0.131 66 88 63 753 911 611 0.194 81 96 Coupler • PE 100 SDR 11 (ISO S5) • 10 bar Gas / 16 bar Water • 4 mm pin connectors • Limited path fusion indicators  • Removable centre stop up to d160 d Code Weight d1 L (mm) (kg) (mm) (mm) 75 753 911 612 0.282 96 110 90 753 911 613 0.406 113 125 110 753 911 614 0.692 138 145 125 753 911 615 0.718 154 156 140 753 911 616 0.945 172 166 160 753 911 617 1.362 196 180 180 753 911 618 1.747 219 192 200 753 911 619 1.866 244 208 225 753 911 620 3.329 273 225 250 753 911 621 4.678 304 248 280 753 911 622 7.500 340 252 315 753 911 623 8.142 382 267 Coupler • PE 100 SDR 11 (ISO S5) • 10 bar Gas / 16 bar Water • 4 mm pin connectors • Limited path fusion indicators •  With active reinforcement d Code Weight d1 L (mm) (kg) (mm) (mm) 355 753 911 704 13.098 438 291 400 753 911 705 18.320 493 295 450 753 911 706 24.700 554 327 500 753 911 707 33.700 616 358 560 753 911 708 46.200 689 396 630 753 911 709 65.300 775 440 710 753 911 710 87.400 874 463 800 753 911 711 114.500 982 484 15

Coupler • PE 100 SDR 11 (ISO S5) • 16 bar Water • Only for water applications  • 4 mm pin connectors d Code Weight d1 L SDR pipe (mm) (kg) (mm) (mm) 900 753 911 652 137.930 1110 550 11   16

Coupler • PE 100 SDR 17 (ISO S8) • 5 bar Gas / 10 bar Water • 4 mm pin connectors • Limited path fusion indicators  • d160 with removable centre stop d Code Weight d1 L (mm) (kg) (mm) (mm) 160 753 911 817 1.017 186 180 180 753 911 818 1.434 213 192 200 753 911 819 1.726 233 206 225 753 911 820 2.545 261 225 250 753 911 821 4.616 304 248 280 753 911 822 5.606 340 252 315 753 911 823 6.100 382 267 Coupler • PE 100 SDR 17 (ISO S8) • 5 bar Gas / 10 bar Water • 4 mm pin connectors • Limited path fusion indicators •  With active reinforcement d Code Weight d1 L (mm) (kg) (mm) (mm) 355 753 911 804 9.522 416 291 400 753 911 805 18.000 467 295 450 753 911 806 16.000 526 327 500 753 911 807 22.000 584 358 560 753 911 808 34.000 647 396 630 753 911 809 35.000 727 440 710 753 911 810 55.600 820 463 800 753 911 811 73.000 922 484 Coupler • PE 100 SDR 17 (ISO S8) • 10 bar water • Only for water applications  • 4 mm pin connectors d Code Weight d1 L SDR pipe (mm) (kg) (mm) (mm) 900 753 911 852 93.150 1030 550 17 1000 753 911 853 125.650 1143 600 17 1200 753 911 854 196.450 1370 650 17 17

Coupler • PE 100 SDR 26 (ISO S12.5) • 6 bar water • Only for water applications •  4 mm pin connectors d Code Weight d1 L SDR pipe (mm) (kg) (mm) (mm) 710 753 911 950 31.920 797 360 26 800 753 911 951 42.800 897 380 26 900 753 911 952 57.580 1009 400 26 1000 753 911 953 79.270 1121 440 26 1200 753 911 954 125.700 1345 480 26   18

Elbow 90° With integral pipe fixation • PE 100 SDR 11 (ISO S5) • 10 bar Gas / 16 bar Water • 4 mm pin connectors  • Limited path fusion indicators d Code Weight d1 L L1 z (mm) (kg) (mm) (mm) (mm) (mm) 20 753 101 606 0.080 35 54 34 20 25 753 101 607 0.068 35 54 34 20 32 753 101 608 0.098 44 53 36 17 40 753 101 609 0.141 54 62 39 23 50 753 101 610 0.200 66 71 43 28 63 753 101 611 0.318 81 81 48 32 Elbow 90° • PE 100 SDR 11 (ISO S5) • 10 bar Gas / 16 bar Water • 4 mm pin connectors  • Limited path fusion indicators d Code Weight d1 L L1 z (mm) (kg) (mm) (mm) (mm) (mm) 75 753 101 612 0.415 97 94 54 40 90 753 101 813 0.828 115 122 62 60 110 753 101 814 1.224 140 147 72 76 125 753 101 815 1.742 160 155 77 68 160 753 101 817 3.830 196 191 92 103 180 753 101 818 5.410 219 210 96 114 Elbow 90° • PE 100 SDR 11 (ISO S5) • 10 bar Gas / 16 bar Water • 4 mm pin connectors • Limited path fusion indicators  • Two separate fusion zones d Code Weight d1 L L1 z (mm) (kg) (mm) (mm) (mm) (mm) 200 753 101 819 9.320 250 298 104 194 225 753 101 820 13.220 280 318 112 206 250 753 101 821 16.600 310 347 123 224   19

Elbow 45° With integral pipe fixation • PE 100 SDR 11 (ISO S5) • 10 bar Gas / 16 bar Water • 4 mm pin connectors •  Limited path fusion indicators d Code Weight d1 L L1 z (mm) (kg) (mm) (mm) (mm) (mm) 32 753 151 608 0.075 44 44 36 8 40 753 151 609 0.106 54 50 39 11 50 753 151 610 0.171 66 56 43 13 63 753 151 611 0.252 81 63 48 15 Elbow 45° • PE 100 SDR 11 (ISO S5) • 10 bar Gas / 16 bar Water • 4 mm pin connectors  • Limited path fusion indicators d Code Weight d1 L L1 z (mm) (kg) (mm) (mm) (mm) (mm) 75 753 151 612 0.332 97 71 54 17 90 753 151 813 0.583 115 91 62 29 110 753 151 814 0.985 140 112 72 40 125 753 151 815 1.438 160 119 78 49 160 753 151 817 3.055 196 135 92 42 180 753 151 818 4.037 217 144 95 47 Elbow 45° • PE 100 SDR 11 (ISO S5) • 10 bar Gas / 16 bar Water • 4 mm pin connectors • Limited path fusion indicators •  Two separate fusion zones d Code Weight d1 L L1 z (mm) (kg) (mm) (mm) (mm) (mm) 200 753 151 819 7.566 250 232 104 128 225 753 151 820 11.300 280 247 112 135 250 753 151 821 13.500 310 275 123 152   20