Machines & Tools - Product Range

GF Piping Systems Machines & Tools Product Range International 2016

Machines and Tools for Utility Applica- tions

4

Utility Contents Electrofusion units and accessories 6-19 Range • MSA machines• Accessories Tools and equipment for pipe 20-42 installation • Peeling tools • Rerounding and clamping tools • Drilling device W 410 Construction site butt fusion 43-73 machines • Butt fusion machines • Accessories Work shop butt fusion machines 74-85 • Work shop machines Tools for installation of plastic pipes 86 • Tools for installation Industry Contents Infrared fusion machines 92-100 Range • IR fusion machines• Accessories BCF fusion machines 101-107 • BCF fusion machines • Accessories Standart fusion machines 108-134 • Industry fusion machines • Accessories • Manual fusion tools Index 135-138 5

Designed to make your job easier Electrofusion Units MSA 4.0, MSA 2.1 and MSA 2.0 6

Utility Range Differentiation in the MSA family MSA 2 MSA 230 MSA 330 MSA 2.0 MSA 340 MSA 2.1 MULTI MSA 4.0 MSA 4.1 PE/PP/ Material PE PE/PP PE/PP PE/PP PE/PP PB/PVDF PE/PP PE/PP Electrical data Type of protection IP54 IP54 IP65 IP54 IP65 IP65 IP65 IP65 Main switch √ √ √ √ √ √ √ Output voltage 39-40V 8-48V 8-48V 8-48V 8-48V 3.6-40V 8-48V 8-48V Output current max (A) 90 90 90 90 90 90 110 110 Big Big Display Alphanum. Alphanum. Graphic Alphanum. Graphic Graphic Graphic Graphic Data and operation control Protocols on board 350 500 350 1000 500 500 5000 5000 Export protocols √ √ √ √ √ √ √ PDF fusion documentation √ √ √ √ √ √ Language support 9 11 Any 11 Any Any 32 32 Mechanical data Weight (kg) 19 23 11.9 23 11.9 11.9 12.5 12.5 Mains cable length (m) 4 4 4 4 4 4 4 4 Fusion cable length (m) 3 4 3 4 4 4 4 4 Functions Operator code/job number √ √ √ √ √ √ √ Manual/barcode fusion data √ √ √ √ √ √ √ √ Traceability √ √ √ GPS √ √ √ Workflow configuration √ √ √ √ √ √ WeldinOne compatibility √ √ √ √ √ √ √ QR unitary code Optional √ Wireless scanner √ Online services apps √ Mobile network comm. √ 7

MSA 4.1 Electrofusion Unit with full traceability, GPS functions and wireless scanner High performance, light electro-fusion unit based on inverter technology, providing a complete documentation of the welding including operator badge, job codes, full traceability data (ISO 12176) and GPS coordinates added automatically to each fusion record.  All is meant to simplify the job: the barcode scanner, for long distance reading, the cooling sys- tem to joint in series, the icon system, to keep the interaction between user and machine intuitive, the configurable workflow to fit all needs, from the simplest to the most plenty of details. Operator identity, job identification and fitting data are captured using a wireless scanner, with 1D (for barcode labels on teh fitting) and  2D (in case of Unitary QR code availability).  The wireless scanner is based on a rugged mobile phone with a software application installed for reading the barcode and giving evidence of the barcode type (operator, fusion data, traceability...). The wire- less device can be used also for communication purposes as well as for accessing to GFPS online web services  The entire welding process is controlled and regulated with energy output compensation depend- ing on ambient temperature and the indication of cooling time. The internal memory has a capacity of 5000 jointing records, which can be retrieved using a USB memory stick. The fusion protocols are delivered as PDF,  CSV files (both manageable with stan- dard and free PC software applications). For a more sophisticated usage, a BIN file is also avail- able, compatible with the MSA Welding Book to sort, filter out and combine protocols and photos captured from multiple MSA units. Robust aluminum die casting enclosures and comfortable plastic handle ensure a weight bal- anced carrying.  Rental time period programmable by the machine owner, unit blocks on expiring date, reset by a dynamic code can be activated. Scope of delivery: transport case, wireless scanner as rugged mobile phone with battery charger, 2 pairs of angle adapters (clips 4,0 mm and 4,7 mm), operation instructions, START/STOP badge, configuration chart and mini  Welding Book CD including Rental Guardian application. Technical Data: • Mains frequency: 50-60 Hz • Fusion data input mode: bar code, manual • Mains voltage: 230 V (190V - 265V) • Suggested power generators: 3.5 kVA • Welding technique: Voltage controlled • Fusion voltage: 8-48 V • Fusion current: 110 A (max) • Fittings range: d16-1400 mm • USB Port: Type A • Operating temperature: -20°C to +50°C • Internal memory capacity: 5000 protocols • Protocols format: PDF, CSV and BIN (compatible with MSA Welding Book) • Protection factor: Class 1 / IP 65 • Mains cable: 4 m • Fusion cable: 4 m  • Dimensions: 280 x 420 x 280 mm • Weight: ca. 12.8 kg • Display: Graphical LCD, adjustable contrast  • Languages support: 27 Type Description Code Weight (kg) MSA 4.1 2D wireless scanner (QR code reading) 790 156 013 13.000 8

MSA 4.0 Electrofusion Unit with full traceability and GPS functions   High performance, light electro-fusion unit based on inverter technology, providing a complete documentation of the welding including operator badge, job codes, full traceability data (ISO 12176) and GPS coordinates added automatically to each fusion record.  All is meant to simplify the job: the barcode scanner, for long distance reading, the cooling sys- tem to joint in series, the icon system, to keep the interaction between user and machine intuitive, the configurable workflow to fit all needs, from the simplest to the most plenty of details. The entire welding process is controlled and regulated with energy output compensation depend- ing on ambient temperature and the indication of cooling time. For operator identity card, job identification and fusion data input a 1D  (or 2D in case of Unitary QR code availability) barcode scanner is connected. The internal memory has a capacity of 5000 jointing records, which can be retrieved using a USB memory stick. The fusion protocols are delivered as PDF,  CSV files (both manageable with stan- dard and free PC software applications). For a more sophisticated usage, a BIN file is also avail- able, compatible with the MSA Welding Book to sort, filter out and combine protocols and photos captured from multiple MSA units. Robust aluminum die casting enclosures and comfortable plastic handle ensure a weight bal- anced carrying.  Rental time period programmable by the machine owner, unit blocks on expiring date, reset by a dynamic code can be activated. Scope of delivery: transport case, scanner, 2 pairs of angle adapters (clips 4,0 mm and 4,7 mm), operation instructions, START/STOP badge, configuration chart and mini Welding Book CD includ- ing Rental Guardian application. Technical Data: • Mains frequency: 50-60 Hz • Fusion data input mode: bar code, manual • Mains voltage: 230 V (190V - 265V) • Suggested power generators: 3.5 kVA • Welding technique: Voltage controlled • Fusion voltage: 8-48 V • Fusion current: 110 A (max) • Fittings range: d16-1400 mm • USB Port: Type A • Operating temperature: -20°C to +50°C • Internal memory capacity: 5000 protocols • Protocols format: PDF, CSV and BIN (compatible with MSA Welding Book) • Protection factor: Class 1 / IP 65 • Mains cable: 4 m • Fusion cable: 4 m  • Dimensions: 280 x 420 x 280 mm • Weight: ca. 12.8 kg • Display: Graphical LCD, adjustable contrast •  Languages support: 27 Type Description Code Weight (kg) MSA 4.0 1D barcode scanner 790 156 011 13.000 MSA 4.0 2D barcode scanner (QR code reading) 790 156 012 13.000   9

MSA 2.1 Automatic Electrofusion Unit with protocols retrieval The MSA 2.1 automatic electro fusion unit combines light weight and high efficiency, thanks to its inverter technology and furthermore provides fusion documentation in PDF. The unit is extremely fast and simple, with three basic operations required to operator: connect, scan, start the fusion. It is robust, safe and ergonomic. All is meant to simplify the job: the barcode scanner, for long distance reading, the cooling sys- tem to joint in series, the icon system, to keep the interaction between user and machine intuitive. The entire welding process is controlled and regulated with energy output compensation depend- ing on ambient temperature and the indication of cooling time. The unit has 500 protocols permanently stored in the internal memory. The user can copy the fu- sion reports in an USB stick to print them out in PDF format. Scope of delivery includes: transport box, 1 pair of angle adapter clips 4.0 mm, 1 pair of angle adapter clips 4.7 mm, operating instructions and START/STOP badge. The mini Wedling Book is available as option. Technical Data: • Operating temperature: -20°C to +50°C • Fusion data input mode: bar code, manual • Mains voltage: 230 V (190V - 265V) • Mains frequency: 50-60 Hz • Welding technique: Voltage controlled • Fusion voltage: 8-42 V (48 V) • Fusion current: 90 A (max) • Suggested power generators: 3.5 kVA • Internal memory capacity: 500 protocols • Fittings range: d16-1200 mm • Protocols format: PDF and binary (compatible with mini Welding Book) • USB Port: Type A • Protection factor: Class 1 / IP 65 • Mains cable: 4 m • Fusion cable: 4 m  • Weight: ca. 11.9 kg • Display: Graphical LCD, adjustable contrast  • Languages support: all Type Code Weight (kg) Barcode scanner, transport case 790 156 002 20.000 Barcode scanner, transport case, mini Welding Book 790 156 003 13.000   10

MSA 2.0 Automatic Electrofusion Unit The MSA 2.0 automatic electro fusion unit combines light weight and high efficiency, thanks to its inverter technology. The unit is extremely fast and simple, with three basic operations required to operator: connect, scan, start the fusion. The MSA 2.0 has 350 protocols permanently stored in the internal memory. It is robust, safe and ergonomic. All is meant to simplify the job: the barcode scanner, for long distance reading, the cooling sys- tem to joint in series, the icon system, to keep the interaction between user and machine intuitive. The entire welding process is controlled and regulated with energy output compensation depend- ing on ambient temperature and the indication of cooling time. Scope of delivery includes: transport box, 1 pair of angle adapter clips 4.0 mm and operating in- structions. Technical Data: • Operating temperature: -20°C to +50°C • Mains frequency: 50-60 Hz • Mains voltage: 230 V (190V - 265V) • Fusion current: 90 A (max) • Suggested power generators: 3.5 kVA • Welding technique: Voltage controlled • Fusion voltage: 8-42 V (48 V) • Fittings range: d16-1200 mm • Fusion data input mode: bar code, manual • Internal memory capacity: 350 protocols • USB Port: Type A • Protection factor: Class 1 / IP 65 • Mains cable: 4 m • Fusion cable: 3 m • Dimensions: 280 x 420 x 280 mm • Weight: ca. 11.9 kg • Display: Graphical LCD, adjustable contrast  • Languages support: all Type Code Weight (kg) Barcode scanner, transport case 790 156 001 20.000   11

Shipbuilding and Industry   MSA 2 MULTI Automatic Electrofusion Unit for PE/PP/PVDF/PB   The MSA 2 MULTI automatic electro fusion unit combines light weight and high efficiency, thanks to its inverter technology. The unit is suitable for welding PE, PP, INSTAFLEX PB d125-225, Fuseal d1 1/2"-12" and PPro-Seal 1/2"-3". It is robust, safe and ergonomic. All is meant to simplify the job: the barcode scanner, for long distance reading, the cooling sys- tem to joint in series, the icon system, to keep the interaction between user and machine intuitive. The entire welding process is controlled and regulated with energy output compensation depend- ing on ambient temperature and the indication of cooling time. The unit has 500 protocols permanently stored in the internal memory. The user can copy the fu- sion reports in an USB stick to print them out in PDF format. Scope of delivery includes: 1 pair of angle adapter clips 4.0 mm, operating instructions, START/ STOP badge, USB memory stick and robust transport case Technical Data: • Operating temperature: -20°C to +50°C • Fusion data input mode: bar code, manual • Mains voltage: 230 V (190V - 265V) • Mains frequency: 50-60 Hz • Welding technique: Voltage controlled • Fittings range: d16-630 mm , 1/2"-12" • Fusion voltage: 3.6-40 V • Fusion current: 90 A (max) • Suggested power generators: 3.5 kVA • USB Port: Type A • Protection factor: Class 1 / IP 65 • Mains cable: 4 m • Fusion cable: 3 m • Weight: ca. 11.9 kg  • Display: Graphical LCD, adjustable contrast Type Code Weight (kg) Full package plus mini Welding Book 790 156 021 20.000 Full package plus mini Welding Book, SeaDrain adapters and barcodes 790 156 022 20.000   12

MSA 340 Traceability Electrofusion unit with GPS function High performance electrofusion unit providing an entire documentation of fusion and traceability data (ISO 12176) including GPS coordinates added automatically to each fusion record. The internal memory has a capacity of 1000 jointing records, for data transfer the unit is equipped with an USB interface. The record is delivered as PDF or CSV format, both are manageable with common and free PC software applications. An intuitive operation menu guides you through the complete jointing process. For fusion data input a barcode scanner is connected. The entire welding process is controlled and regulated with energy output compensation depending on ambient temperature and indication of cooling time. Robust aluminum housing with convenient cable winding and handle for weight balanced transport. The unit is suitable for jointing in series. Rental time period programmable by the machine owner, unit blocks on expiring date, reset by password. Scope of delivery: dedicated transport case, pouch for scanner, 2 pairs of angle adapter clips 4,0 mm and 4,7 mm, operation instructions and configuration chart. Technical Data Ambient temperature -10°C to +45°C Mains voltage 180 V - 265 V AC Mains frequency 40 Hz - 70 Hz Fusion voltage 8 - 48 V AC Fusion current max. 90 A Suggested power generator 3,5 kVA (5,0 kVA for fittings with Ø>200mm) Protection Class 1 / IP 54 Mains cable 4 m Fusion cable 4 m Interface USB (type A) for PC communication and soft- ware updates Dimensions (WxHxD) 280 x 480 x 320 mm Weight incl. cables ca. 21,7 kg Display LCD (20 alphanumerical char. x 4 lines), con- trast adjustment, blue background, white char- acters Languages 10 description Code Weight (kg) Barcode scanner, transport box 790 160 007 30.000 Barcode scanner, transport box, mini Welding Book 790 160 027 30.000   13

MSA 330 Electrofusion unit with jointing data recording The MSA 330 electrofusion unit combines high performance in jointing with easy and safe handling. The internal memory has a capacity of 500 jointing records, for data transfer the unit is equipped with an USB interface. The record is delivered as PDF or CSV format, both are manageable with common and free PC software applications. An intuitive operation menuguides youthrough the complete jointing process. For fusion data input a scanner is connected. The entire welding process is controlled and regulated with energy output compensation depending on ambient temperature and the indication of cooling time. Robust aluminum housing with convenient cable winding and handle for weight balanced transport. The unit is suitable for jointing in series. Scope of delivery: dedicated transport case, 2 pairs of angle adapter clips 4,0 mm and 4,7 mm, operation instructions and configuration chart. Technical Data Ambient temperature -10Cto +45C Mains voltage 180 V - 265 V AC Mains frequency 40 Hz -70 Hz Fusion voltage 8 - 48V AC Fusion current max. 90 A Suggested power generator 3,5 kVA ( 5,0 kVA for fittings with >200mm ) Protection Class 1 / IP 54 Mains cable 4 m Fusion cable 4 m Interface USB (type A) for PC communication and soft- ware updates Dimensions (WxHxD) 280 x 480 x 320 mm Weight incl. cables ca. 21,7 kg Display LCD (20 alphanumerical char. x 4 lines), con- trast adjustment, blue background, white char- acters Languages 10 description Code Weight (kg) Barcode scanner, transport case 790 160 005 30.000   14

MSA 230 MSA 230 Electrofusion unit with jointing data recording Monovalent electrofusion unit (fusion voltage 39,0 – 40,0 Volt) equipped with barcode scanner for automated data entry. Recording of jointing data and operator identification code. Easy to handle, robust machine for the whole range of ELGEF fittings. The Polybrand version supports the input of fusion barcodes from non GF fittings requiring a fusion tension between 39,0 to 40,0 Volt. Reliable process by controlled energy output, including ambient temperature correction factor. Suitable for jointing in series. Easy interaction by choosing the favourite language of the operator. To the “All-In” version a cable drum for safe and time-saving cable storage is already assembled, also the data transfer cable is in the scope of delivery. No need for dedicated software, therefore no XP/VISTA compatibility issues. Inclusive 1 pair of straight adapter clips 4.0 -> 4.7 mm, operating instructions. Technical Data Fusion data entry barcode or manual Ambient temperature -10°C to +45°C Mains voltage 230 V (190 - 265 V) Mains frequency 50 Hz (40 ÷70 Hz) Fusion voltage 39 ÷ 40 V AC Internal Fuse 75 A (max. 90 A) Power consumption 2.75 kW (max. 3.5 kW) Power plug Schuko Protection IP 54, Class 1 Interfaces RS 232 Memory capacity 350 records Mains cable 4 m Fusion cable 3 m Dimensions (WxHxD) 280 x 480 x 240 mm Weight incl. cables ca. 19 kg Display LCD graphic, background light Size display (WxH) 60 x 17 mm Character size 2.95 x 5.5 mm Languages EN, FR, DE, IT, PL, SP, RO, TR Type Code Weight (kg) MSA 230 Standard Scanner 790 128 029 22.000 MSA 230 All-In Scanner 790 128 030 23.000 15

MSA 230 Basic Manual Electrofusion unit with jointing data recording Monovalent electrofusion unit (fusion voltage 39,0 – 40,0 Volt) with manual data entry and recording of jointing data and operator identification code. Easy to handle, robust machine for the whole product range of ELGEF fittings (diameter up to dn 630). Reliable process by controlled energy output, including ambient temperature correction factor. Suitable for jointing in series. Easy interaction by choosing the favourite language of the operator. Scope of delivery includes: 1 pair of straight adapter clips 4.0 -> 4.7 mm, operating instructions. To read out the fusion protocols the data transfer cable (790 128 112) is required. No need for dedicated software, therefore no XP/VISTA compatibility issues. Technical Data Fusion data entry manual Ambient temperature -10°C - +45°C Mains voltage 230 V (190 - 265 V) Mains frequency 50 Hz (40 ÷ 70 Hz) Fusion voltage 39 ÷ 40 V AC Internal Fuse 75 A (max. 90 A) Power consumption 2.75 kW (max. 3.5 kW) Protection IP 54, Class 1 Interfaces RS 232 Memory capacity 350 records Mains cable 4 m Fusion cable 3 m Dimensions (WxHxD) 280 x 480 x 240 mm Weight incl. cables ca. 19 kg Display LCD graphic, background light Size display (WxH) 60 x 17 mm Character size 2.95 x 5.5 mm Languages EN, FR, DE, IT, PL, SP Type Code Weight (kg) MSA 230 Basic 790 128 006 22.000   16

MSA Accessories WeldinOne Software applications to assist installers during welding and asset maintenance   The applications are suitable for all GF electrofusion, butt fusion and InfraRED machines able to-  generate fusion protocols at the end of the jointing.  • The Welding Book creates PDF books including the protocols automatically captured by the machine, the maps for the welding place and the photos of scraping activities and proper align- ment.   • The Barcode Generator creates operator badge, job number, tools identifier to support the in- stallation companies in tracking their work. • The MSA Configurator graphically creates different configurations for the MSA 4.0 and MSA 4.1, to be  downloaded, via USB stick, on these machines. Furthermore, it can create the bar-   codes used to configure the MSAplus family workflow. Type Code Weight (kg) WeldinOne 790 160 201 0.100 mini-Welding Book Software application to assist the installer to manage the welding results: PDF creation in local language from protocols exported by MSA/BF/IR machines Automatic merge of photos and fusion protocols Combination of fusion protocols retrieved from more than one unit Filter of fusion pro-  tocols per date, type of error, etc... Type Code Weight (kg) mini-Welding Book 790 156 030 0.050 Holster for PDA •  Holster for MSA 4.1 rugged PDA, with magnetic flap and belt clip. Description Code Weight (kg) Holster for rugged PDA 790 156 197 0.100 MSA Rent Guardian • Software application to unlock the MSA 330&340 when rental time is expired •  Generation of enabling code Type Code Weight (kg) MSA Rent Guardian 790 160 154 0.160 17

Geothermal cables kit • Ability to joint in parallel 2 couplers of a Y fitting • Welding voltage: 0 – 48 Volt • Welding current: 40 A (max.) • Content of delivery: 2 cables, pouch, protection caps, operation manual • Recommended in combination with ELGEF fittings • Compatible with all MSA Units • Connector: 4 mm (90°)  • Cable length: 290 mm Code Weight (kg) 790 160 176 0.385 Data Transfer Cable •  RS 232 data transfer from MSA 230 to PC Type Code Weight (kg) MSA 230 790 128 112 0.125 Transport Box •  Large, robust transport box Type Dimension Code Weight (mm) (kg) MSA 230 320x310x510 790 128 121 6.300 MSA 330 / MSA 340 370x350x520 790 160 010 8.000 MSA 2 / MSA 4 315x315x525 790 156 228 4.000 Barcode Scanner  Barcode scanner for automatic fusion and traceability data reading of fittings and pipes Description Code Weight (kg) Standard MSA230/MSA330/MSA340 scanner and cable 790 128 119 0.250 MSAplus scanner and cable 790 160 227 0.019 MSA330/MSA340 rugged scanner and cable 790 160 225 0.019 MSA 2.0 barcode scanner 790 156 160 0.250 MSA 2.1 and MSA 4.0 1D barcode scanner 790 156 260 0.250 MSA 4.0 2D barcode scanner 790 156 261 0.250 MSA 4.1 rugged PDA 790 156 214 0.250 Adapter  • Adapters for Electrofusion units with 4 mm connectors. Type Code Weight Description (kg) 4,0 mm 799 350 340 0.058 Angle adapter, black 4,7 mm 799 350 341 0.057 Angle adapter, grey 4,7 mm 799 350 462 0.014 Adapter, white 18

SeaDrain/FUSEAL cable adapters • Ability to joint in parallel up to 4 coils, for SeaDrain, SeaDrain PLUS, Fuseal, PPRo-Seal and Fuseal 25/50  • Compatible with all MSA Units Type Code Weight (kg) 4 leads cable, 0.6m length 790 156 184 0.400 4 leads cable, 1.6m length 790 156 195 0.400   19

Utility Range Peeling Tools Working Range Size Topload RST 1000 RS RTC 710 PT 2 PT 1 PT 4 20 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 1200 1400 1600 1800 2000