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Environmental Product Declaration:PVDF System

製品カタログ

Circling and distribution of purified water in a pharmaceutical plant

The analyzed case represents an exemplary system for the circling and
distribution of purified water in a pharmaceutical plant. The system is designed in
the dimension d63 and installed in Pratteln (Switzerland). The used jointing
technology is bead and crevice free welding.

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ドキュメント名 Environmental Product Declaration:PVDF System
ドキュメント種別 製品カタログ
ファイルサイズ 633.8Kb
取り扱い企業 ジョージフィッシャー株式会社 (この企業の取り扱いカタログ一覧)

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このカタログの内容

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Environmental Product Declaration PVDF-System According to EN 15804 Circling and distribution of Georg Fischer Piping Systems Ltd. Ebnatstrasse 111 purified water in a CH-8201 Schaffhausen +41 (0) 52 631 11 11 pharmaceutical plant www.gfps.com/sustainability sustainability.ps@georgfischer.com 1. Declaration of general information 1.1 Introduction GF Piping Systems is one of the three divisions within Georg Fischer Corporation and a leading provider of plastic and metal piping systems with global market presence. The product portfolio includes pipes, fittings, valves and the corresponding automation and jointing technology for industry, building technology as well as water and gas utilities. Georg Fischer Piping Systems proactively incorporates its environmental responsibility into its everyday business activities. Because we understand environmental awareness as one of the corporation‘s core values, internal structures and processes are geared towards sustainability. In this context, life cycle assessments are the correct tool to gain insight in the different life cycle phases of our systems. This EPD is based on a detailed background report written by the Flemish Institute for technological research (Vito). The report is in line with EN 15804 “Sustainability of construction works – environmental product declarations – Core rules for the product category of construction products”. The data of the study complies with the quality requirements set out in EN 15804 (EN 15804 +A1:2013, Sustainability of construction works - Environmental product declarations - Core rules for the product category of construction products). Data regarding the production of the pipe system components is company specific and was provided by GF Piping Systems. Declaration Declaration owner & Program Georg Fischer Piping operator’s name Systems Ltd. Validity 01.06.2014 – 31.05.2019 Declaration Number GFPS-EPD_1406-5_4 EPD-Type Cradle to grave Data calculated by Vito NV (Flemish Institute for technological research) www.vito.be Life Cycle Inventory (LCI) source Ecoinvent v 2.2 (2010, for generic background processes updated August 2012) Software SimaPro 7.3.3
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1.2 System The analyzed case represents an exemplary system for the circling and distribution of purified water in a pharmaceutical plant. The system is designed in the dimension d63 and installed in Pratteln (Switzerland). The used jointing technology is bead and crevice free welding. The picture below shows a comparable PVDF system from Georg Fischer Piping Systems. Materials Reference service life time The material of the main pipe system components (pipes 25 years and fittings) is PVDF. The whole system consists of the materials as listed below. Please refer to chapter 2.3 for further information on the reference service life time Material Weight (kg) of the system. PVDF 321 Plastics (other than PVDF) 14 Steel 60 Functional unit (FU) Other materials 2 The circling and distribution of purified water in a pharmaceutical plant in a loop over the Rubber 1 length of 267.3 meters by a piping system (d63) Motor 9 during the whole lifetime of the system. The Pump Plastics 5 loop starts at the outlet of the tank and ends at Metals 2 the outlet of each diaphragm valve. Other materials 2 2
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Components of the system (number of pieces or meter) The system mainly consists of Georg Fischer Piping Systems components. However, to complete the system also external components (Ext.) are necessary which are not produced by Georg Fischer Piping Systems. The calculation of the environmental impact of these products is based on publicly available data and assumptions. Product Code Pieces or meter Material System components SYGEF Plus pipe, d63 175481208 267.3 m PVDF-HP SYGEF Plus bend 90°, d63 735018736 109 PVDF-HP SYGEF Plus reducer d63/d50 735908609 3 PVDF-HP SYGEF Plus diaphragm valve type 519, d63 180519330 10 PVDF-HP (body) and others SYGEF Plus union, d63 735528631 2 PVDF-HP and others Pump Ext. 1 Various metals and others Motor Ext. 1 Various metals and others Components for installation Clips Ext. 86 PP Pipe support tray Ext. 81 Steel 1.3 Comparability EPDs of construction products may not be comparable if they do not comply with the EN 15804. 1.4 Demonstration of verification 3
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2. Declaration of environmental parameters derived from LCA 2.1 Flow diagram of the processes included in the LCA Product stage Use stage End of life A1: Raw material supply B1: Use * stage A2: Transport B2: Maintenance ** C1: De- A3: Manufacturing B3: Repair ** construction/ Construction-installation A B4: Replacement ** B Demolition ** C process B5: Refurbishment ** C2: Transport A4: Transport to installation B6: Operational C3: Waste A5: Installation energy use processing B7: Operational water C4: Disposal use * * Stage not relevant, ** Environmental impact below cut-off criteria. Please refer to chapter 2.3 for details. 2.2 Parameters describing environmental impacts The assessment of the environmental impact is based on the results of the calculation of the environmental impact for producing 1 kg PVDF raw materials provided by the raw material supplier. However, the provided results do not split the impact category abiotic depletion into abiotic depletion non fossil and fossil. Therefore these impact categories are disclosed as not available (“n.a”). Photo- Abiotic Acidification chemical depletion Abiotic Global Ozone of soil and Eutro- ozone - non depletion Impact category warming depletion water phication creation fossil - fossil kg CO2 eq kg CFC-11 eq kg SO2 eq kg PO 3- 4 eq kg C2H4 eq kg Sb eq MJ A1-3 Product stage 5.42E+03 8.20E-03 3.92E+01 2.84E+00 1.50E+00 n.a. n.a. Transport to A4 1.51E+01 2.45E-06 8.67E-02 1.80E-02 2.46E-03 n.a. n.a. installation A5 Installation 1.48E+02 1.76E-06 6.47E-02 1.45E-02 8.76E-01 n.a. n.a. Use, Maintenance, Repair, Replace- B1-5 0 0 0 0 0 n.a. n.a. ment, Refurbish- ment Operational energy B6 2.43E+04 3.24E-03 1.10E+02 1.96E+01 5.14E+00 n.a. n.a. use Operational water B7 0 0 0 0 0 n.a. n.a. use De-construction/ C1 0 0 0 0 0 n.a. n.a. demolition Transport to end- C2 2.71E+01 4.25E-06 1.49E-01 3.06E-02 4.47E-03 n.a. n.a. of-life treatment C3 Waste processing 4.08E+01 5.07E-08 6.40E-03 1.45E-03 2.06E-04 n.a. n.a. C4 Disposal 0 0 0 0 0 n.a. n.a. 4
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2.3 Scenarios and additional technical information The analyzed case represents an exemplary system the circling and distribution of purified water in a pharmaceutical plant. Product stage Information on the PVDF raw material was provided by the raw material supplier. The production of other plastic A1 raw material was modeled by generic European data (source: ecoinvent) and complemented by specific data from GF Piping Systems to consider the company specific formulation of the raw material. Wherever possible, the specific transport distances were taken into account. Data from ecoinvent with the A2 respective parameters was used to model the transportation. The use of energy is the most important input for this process step. Pipes are extruded while fittings and valve parts are injection moulded. Each of GF Piping Systems’ worldwide production sites is certified according to ISO 14001 (Environmental management systems) and to OHSAS 18001 (Occupational health and safety management A3 systems) or is currently in the certification process. For the production of GF Piping Systems components, electricity mixes for the respective country/continent were used. The production of external products was modeled using generic ecoinvent data records for the process. Construction process The system is installed in Pratteln, Switzerland. All components, except the pump are first transported by truck to storage: Pipes, bows, reducing bushes and unions (129 km), valves (150 km), clips (678 km) and support trays (389 km). Afterwards they are transported by A4 truck (90 km) to the installation site. The pump is directly transported by truck (253 km) to the installation site. For all transportations by truck the ecoinvent data record “Transport, lorry > 16t, fleet average/RER U” was used. Loading capacity is 60%. For the installation of the whole system 25 kWh welding energy (Swiss electricity mix) is needed. Furthermore, specific cleaner (2.2 kg/FU) is necessary. The cleaner is transported by truck (640 km) to the installation site. A5 Outputs of the complete installation of the system are PVDF pipe left over (0.4 kg/FU) and packaging waste (59 kg/FU) whereof 74% is PE film. Cardboard is recycled. Other packaging material is incinerated. Transport distance to recycling is assumed to be 600 km, transport to incineration 150 km. Transport is carried out by truck. Use stage There are no further environmental impacts arising from the use of the system. This stage is considered as not B1 relevant. The system is designed to be operated without repair, maintenance, replacement or refurbishment during the reference service life time. This is subject to the condition that the system is operated according to the specifications given by GF Piping Systems. B2-B5 The lifetime of a valve is mainly influenced by the actuation cycles. The number of actuation cycles the valves are tested for is not reached during the life time of the evaluated system. It is possible that in individual cases components of the valve (e.g. seals) must be replaced. In this case the environmental impact is negligible compared to the impact of the whole system and below the cut-off criteria defined in EN 15804. The operational energy use of the system is an important stage because of the long reference service life time of B6 25 years. 163 800 kWh of energy (ecoinvent dataset: Electricity, low voltage, at grid/CH U) for the pump during the use stage is necessary per functional unit. B7 No operational water use is necessary for the system. This stage is considered as not relevant. End of life stage A small energy input is needed to cut the pipe into smaller pieces. The environmental impact is negligible C1 compared to the impact of the whole system and below the cut-off criteria defined in EN 15804. Transportation to the end of life treatment facilities is carried out by truck. Distances are 600 km for recycling and C2 150 km for incineration. It is assumed that all metal parts are recycled and all other parts are incinerated with energy recovery. The exported energy is in the form of electricity and thermal energy. Approximately 11.5% of the net energy content of C3 the incinerated waste is converted to electricity and 23.4% is converted to heat. Both are sold to external consumers. These values reflect the situation in Swiss municipal waste incinerators about 10 years ago, as reported in ecoinvent documentation. It is assumed that all metal parts are recycled and all other parts are incinerated with energy recovery. Therefore C4 module C4 is not relevant. 5
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Reference service life data Parameter Data Reference Service Life 25 years System components are compliant with relevant international standards, e.g. • EN (European Standards) • ISO (International Organization for Standardization) • ASTM (American Society for Testing and Materials) Declared product • DVS (German Welding Society) properties Most relevant standards are: ISO 10931 Plastics piping systems for industrial applications -- Poly(vinylidene fluoride) (PVDF) -- Specifications for components and the system ISO 16138 Industrial valves - Diaphragm valves of thermoplastics materials PVDF characteristics Value Test standard Operating temperature range -20°C to + 140°C Density 1.78 g/cm3 EN ISO 1183-1 Yield stress 23°C ≥ 50 N/mm2 EN ISO 527 - 1 Tensile e-module at 23°C ≥ 1700 N/mm2 EN ISO 527 – 1 Charpy notched impact strength at 23°C ≥ 8 kJ/m2 EN ISO 179-1/1eA Charpy notched impact strength at 0°C ≥ 7 kJ/m2 EN ISO 179-1/1eA Heat distortion temperature HDT A ≥ 104 °C EN ISO 72-2 Design application 1.80 MPa parameters Crystallite melting point ≥ 169 °C DIN 51007 Heat conductivity at 23 °C 0.19 W/m K EN 12664 Water absorption at 23 °C/24h ≤ 0.04 % EN ISO 62 Limiting oxygen index (LOI) ≥ 43 % ISO 4589-1 For more information, please refer to the planning fundamentals which are available at: gfps.com > Support & Services > Planning Assistance > Planning Fundamentals > Industrial Piping Systems • Completely controlled high-purity manufacturing processes Assumed quality of work • High chemical and temperature resistance Indoor environment The system is installed in Pratteln, Switzerland. Standard indoor conditions apply. • SDR 21 Usage conditions • PN 16 The system is designed to be operated without repair, maintenance, replacement or refurbishment. This is subject to the condition that the system is installed and operated according Maintenance to the specifications given by GF Piping Systems. 6
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2.4 Parameters describing resource use Product Construction Parameters describing resource use, primary energy Use stage End of life stage process stage A1-3 A4 A5 B1-B5 B6 B7 C1 C2 C3 C4 Use of renewable primary energy excluding renewable primary energy resources used as raw n.a. 3.14E+00 n.a. 0 2.45E+05 0 0 9.03E+00 1.67E-01 0 materials Use of renewable primary energy resources used as n.a. 0 n.a 0 0 0 0 0 0 0 raw materials Total use of renewable primary energy resources (primary energy and primary energy resources used n.a. 3.14E+00 n.a 0 2.45E+05 0 0 9.03E+00 1.67E-01 0 as raw materials) Use of non-renewable primary energy excluding non- renewable primary energy resources used as raw n.a. 2.41E+02 n.a 0 1.53E+06 0 0 4.38E+02 6.29E+00 0 materials Use of non-renewable primary energy resources n.a. 0 n.a 0 0 0 0 0 0 0 used as raw materials Total use of non-renewable primary energy resources (primary energy and primary energy n.a. 2.41E+02 n.a 0 1.53E+06 0 0 4.38E+02 6.29E+00 0 resources used as raw materials) *Impacts related to the PVDF materials are not available. Parameters describing resource use, secondary Product Construction materials and fuels, and use of water Use stage End of life stage process stage A1-3 A4 A5 B1-B5 B6 B7 C1 C2 C3 C4 Use of secondary material** kg n.a. 0 n.a. 0 0 0 0 0 0 0 Use of renewable secondary MJ, net calorific value n.a. 0 n.a. 0 0 0 0 0 0 0 fuels** Use of non-renewable MJ, net calorific value n.a. 0 n.a. 0 0 0 0 0 0 0 secondary fuels* Net use of fresh water m3 n.a. 6.08E-02 n.a. 0 8.66E+02 0 0 1.19E-01 2.45E-02 0 * Impacts related to the PVDF materials are not available. **Only for foreground process from which LCI data are made available by GF Piping Systems - the number does not include processes and materials modelled by means of background data, e.g. transportation, electricity, ancillary materials, etc. 7 MJ, net calorific value Total (of product stage) Total (of product stage)* Transport Transport Construction installation Construction installation process process* Use , Maintenance, Repair, Use, Maintenance, Repair, Replacement, Refurbishment Replacement, Refurbishment Operational energy use Operational energy use Operational water use Operational water use De-construction / Demolition De-construction / Demolition Transport Transport Waste processing Waste processing Disposal Disposal
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2.5 Environmental information describing output flows Other environmental information describing output Product Construction Use stage End of life flows stage process stage A1-3 A4 A5 B1-B5 B6 B7 C1 C2 C3 C4 Components for re-use* kg 0 0 0 0 0 0 0 0 0 0 Materials for recycling* kg 4.83E+01 0 1.19E+01 0 0 0 0 0 3.94E+02 0 Materials for energy recovery* kg 0 0 0 0 0 0 0 0 0 0 MJ per energy Exported energy - electricity* 1.24E+01 0 1.88E+02 0 0 0 0 0 6.59E+01 0 carrier Exported energy - thermal MJ per energy 8.03E+00 0 2.80E+02 0 0 0 0 0 1.33E+02 0 energy* carrier *Only for foreground process from which LCI data are made available by GF Piping Systems - the number does not include processes and materials modelled by means of background data, e.g. transportation, electricity, ancillary materials, etc. Other environmental information describing waste Product Construction Use stage End of life categories stage process stage A1-3 A4 A5 B1-B5 B6 B7 C1 C2 C3 C4 Hazardous waste disposed n.a. 2.60E-04 n.a. 0 6.93E-01 0 0 4.35E-04 5.03E-05 0 Non-hazardous waste disposed kg n.a. 1.72E+00 n.a. 0 2.88E+03 0 0 2.84E+00 5.78E+00 0 Radioactive waste disposed n.a. 1.90E-04 n.a. 0 1.69E+01 0 0 5.81E-04 1.11E-05 0 * Impacts related to the PVDF materials are not available. 8 Total (of product stage)* Total (of product stage) Transport Transport Construction installation Construction installation process* process Use , Maintenance, Repair, Use, Maintenance, Repair, Replacement, Refurbishment Replacement, Refurbishment Operational energy use Operational energy use Operational water use Operational water use De-construction / Demolition De-construction / Demolition Transport Transport Waste processing Waste processing Disposal Disposal
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