1/9ページ
ダウンロード(633.8Kb)
Circling and distribution of purified water in a pharmaceutical plant
The analyzed case represents an exemplary system for the circling and
distribution of purified water in a pharmaceutical plant. The system is designed in
the dimension d63 and installed in Pratteln (Switzerland). The used jointing
technology is bead and crevice free welding.
このカタログについて
| ドキュメント名 | Environmental Product Declaration:PVDF System |
|---|---|
| ドキュメント種別 | 製品カタログ |
| ファイルサイズ | 633.8Kb |
| 取り扱い企業 | ジョージフィッシャー株式会社 (この企業の取り扱いカタログ一覧) |
この企業の関連カタログ
このカタログの内容
Page1
Environmental
Product Declaration
PVDF-System According to EN 15804
Circling and distribution of Georg Fischer Piping Systems Ltd. Ebnatstrasse 111
purified water in a CH-8201 Schaffhausen
+41 (0) 52 631 11 11
pharmaceutical plant www.gfps.com/sustainability sustainability.ps@georgfischer.com
1. Declaration of general information
1.1 Introduction
GF Piping Systems is one of the three divisions within Georg Fischer
Corporation and a leading provider of plastic and metal piping systems with
global market presence. The product portfolio includes pipes, fittings, valves
and the corresponding automation and jointing technology for industry, building
technology as well as water and gas utilities. Georg Fischer Piping Systems
proactively incorporates its environmental responsibility into its everyday
business activities. Because we understand environmental awareness as one of
the corporation‘s core values, internal structures and processes are geared
towards sustainability. In this context, life cycle assessments are the correct
tool to gain insight in the different life cycle phases of our systems.
This EPD is based on a detailed background report written by the Flemish
Institute for technological research (Vito). The report is in line with EN 15804
“Sustainability of construction works – environmental product declarations –
Core rules for the product category of construction products”. The data of the
study complies with the quality requirements set out in EN 15804 (EN 15804
+A1:2013, Sustainability of construction works - Environmental product
declarations - Core rules for the product category of construction products).
Data regarding the production of the pipe system components is company
specific and was provided by GF Piping Systems.
Declaration
Declaration owner & Program Georg Fischer Piping
operator’s name Systems Ltd.
Validity 01.06.2014 – 31.05.2019
Declaration Number GFPS-EPD_1406-5_4
EPD-Type Cradle to grave
Data calculated by Vito NV (Flemish Institute for
technological research)
www.vito.be
Life Cycle Inventory (LCI) source Ecoinvent v 2.2 (2010,
for generic background processes updated August 2012)
Software SimaPro 7.3.3
Page2
1.2 System
The analyzed case represents an exemplary system for the circling and distribution of purified water in a
pharmaceutical plant. The system is designed in the dimension d63 and installed in Pratteln (Switzerland). The used
jointing technology is bead and crevice free welding.
The picture below shows a comparable PVDF system from Georg Fischer Piping Systems.
Materials Reference service life time
The material of the main pipe system components (pipes 25 years
and fittings) is PVDF. The whole system consists of the
materials as listed below. Please refer to chapter 2.3 for further
information on the reference service life time
Material Weight (kg) of the system.
PVDF 321
Plastics (other than PVDF) 14
Steel 60 Functional unit (FU)
Other materials 2 The circling and distribution of purified water
in a pharmaceutical plant in a loop over the
Rubber 1 length of 267.3 meters by a piping system (d63)
Motor 9 during the whole lifetime of the system. The
Pump Plastics 5 loop starts at the outlet of the tank and ends at
Metals 2 the outlet of each diaphragm valve.
Other materials 2
2
Page3
Components of the system (number of pieces or meter)
The system mainly consists of Georg Fischer Piping Systems components. However, to complete the system also
external components (Ext.) are necessary which are not produced by Georg Fischer Piping Systems. The calculation of
the environmental impact of these products is based on publicly available data and assumptions.
Product Code Pieces or meter Material
System components
SYGEF Plus pipe, d63 175481208 267.3 m PVDF-HP
SYGEF Plus bend 90°, d63 735018736 109 PVDF-HP
SYGEF Plus reducer d63/d50 735908609 3 PVDF-HP
SYGEF Plus diaphragm valve type 519, d63 180519330 10 PVDF-HP (body) and others
SYGEF Plus union, d63 735528631 2 PVDF-HP and others
Pump Ext. 1 Various metals and others
Motor Ext. 1 Various metals and others
Components for installation
Clips Ext. 86 PP
Pipe support tray Ext. 81 Steel
1.3 Comparability
EPDs of construction products may not be comparable if they do not comply with the EN 15804.
1.4 Demonstration of verification
3
Page4
2. Declaration of environmental parameters derived from LCA
2.1 Flow diagram of the processes included in the LCA
Product stage Use stage
End of life A1: Raw material supply B1: Use *
stage A2: Transport B2: Maintenance ** C1: De-
A3: Manufacturing B3: Repair ** construction/
Construction-installation A B4: Replacement ** B Demolition ** C
process B5: Refurbishment ** C2: Transport
A4: Transport to installation B6: Operational C3: Waste
A5: Installation energy use processing
B7: Operational water C4: Disposal
use *
* Stage not relevant, ** Environmental impact below cut-off criteria. Please refer to chapter 2.3 for details.
2.2 Parameters describing environmental impacts
The assessment of the environmental impact is based on the results of the calculation of the environmental impact
for producing 1 kg PVDF raw materials provided by the raw material supplier. However, the provided results do not
split the impact category abiotic depletion into abiotic depletion non fossil and fossil. Therefore these impact
categories are disclosed as not available (“n.a”).
Photo- Abiotic
Acidification chemical depletion Abiotic
Global Ozone of soil and Eutro- ozone - non depletion
Impact category warming depletion water phication creation fossil - fossil
kg CO2 eq kg CFC-11 eq kg SO2 eq kg PO
3-
4 eq kg C2H4 eq kg Sb eq MJ
A1-3 Product stage 5.42E+03 8.20E-03 3.92E+01 2.84E+00 1.50E+00 n.a. n.a.
Transport to
A4 1.51E+01 2.45E-06 8.67E-02 1.80E-02 2.46E-03 n.a. n.a.
installation
A5 Installation 1.48E+02 1.76E-06 6.47E-02 1.45E-02 8.76E-01 n.a. n.a.
Use, Maintenance,
Repair, Replace-
B1-5 0 0 0 0 0 n.a. n.a.
ment, Refurbish-
ment
Operational energy
B6 2.43E+04 3.24E-03 1.10E+02 1.96E+01 5.14E+00 n.a. n.a.
use
Operational water
B7 0 0 0 0 0 n.a. n.a.
use
De-construction/
C1 0 0 0 0 0 n.a. n.a.
demolition
Transport to end-
C2 2.71E+01 4.25E-06 1.49E-01 3.06E-02 4.47E-03 n.a. n.a.
of-life treatment
C3 Waste processing 4.08E+01 5.07E-08 6.40E-03 1.45E-03 2.06E-04 n.a. n.a.
C4 Disposal 0 0 0 0 0 n.a. n.a.
4
Page5
2.3 Scenarios and additional technical information
The analyzed case represents an exemplary system the circling and distribution of purified water in a pharmaceutical plant.
Product stage
Information on the PVDF raw material was provided by the raw material supplier. The production of other plastic
A1 raw material was modeled by generic European data (source: ecoinvent) and complemented by specific data from
GF Piping Systems to consider the company specific formulation of the raw material.
Wherever possible, the specific transport distances were taken into account. Data from ecoinvent with the
A2
respective parameters was used to model the transportation.
The use of energy is the most important input for this process step. Pipes are extruded while fittings and valve
parts are injection moulded. Each of GF Piping Systems’ worldwide production sites is certified according to ISO
14001 (Environmental management systems) and to OHSAS 18001 (Occupational health and safety management
A3
systems) or is currently in the certification process. For the production of GF Piping Systems components,
electricity mixes for the respective country/continent were used. The production of external products was modeled
using generic ecoinvent data records for the process.
Construction process
The system is installed in Pratteln, Switzerland.
All components, except the pump are first transported by truck to storage: Pipes, bows, reducing bushes and
unions (129 km), valves (150 km), clips (678 km) and support trays (389 km). Afterwards they are transported by
A4
truck (90 km) to the installation site. The pump is directly transported by truck (253 km) to the installation site.
For all transportations by truck the ecoinvent data record “Transport, lorry > 16t, fleet average/RER U” was used.
Loading capacity is 60%.
For the installation of the whole system 25 kWh welding energy (Swiss electricity mix) is needed. Furthermore,
specific cleaner (2.2 kg/FU) is necessary. The cleaner is transported by truck (640 km) to the installation site.
A5 Outputs of the complete installation of the system are PVDF pipe left over (0.4 kg/FU) and packaging waste
(59 kg/FU) whereof 74% is PE film. Cardboard is recycled. Other packaging material is incinerated. Transport
distance to recycling is assumed to be 600 km, transport to incineration 150 km. Transport is carried out by truck.
Use stage
There are no further environmental impacts arising from the use of the system. This stage is considered as not
B1
relevant.
The system is designed to be operated without repair, maintenance, replacement or refurbishment during the
reference service life time. This is subject to the condition that the system is operated according to the
specifications given by GF Piping Systems.
B2-B5 The lifetime of a valve is mainly influenced by the actuation cycles. The number of actuation cycles the valves are
tested for is not reached during the life time of the evaluated system. It is possible that in individual cases
components of the valve (e.g. seals) must be replaced. In this case the environmental impact is negligible
compared to the impact of the whole system and below the cut-off criteria defined in EN 15804.
The operational energy use of the system is an important stage because of the long reference service life time of
B6 25 years. 163 800 kWh of energy (ecoinvent dataset: Electricity, low voltage, at grid/CH U) for the pump during the
use stage is necessary per functional unit.
B7 No operational water use is necessary for the system. This stage is considered as not relevant.
End of life stage
A small energy input is needed to cut the pipe into smaller pieces. The environmental impact is negligible
C1
compared to the impact of the whole system and below the cut-off criteria defined in EN 15804.
Transportation to the end of life treatment facilities is carried out by truck. Distances are 600 km for recycling and
C2
150 km for incineration.
It is assumed that all metal parts are recycled and all other parts are incinerated with energy recovery. The
exported energy is in the form of electricity and thermal energy. Approximately 11.5% of the net energy content of
C3 the incinerated waste is converted to electricity and 23.4% is converted to heat. Both are sold to external
consumers. These values reflect the situation in Swiss municipal waste incinerators about 10 years ago, as
reported in ecoinvent documentation.
It is assumed that all metal parts are recycled and all other parts are incinerated with energy recovery. Therefore
C4
module C4 is not relevant.
5
Page6
Reference service life data
Parameter Data
Reference Service Life 25 years
System components are compliant with relevant international standards, e.g.
• EN (European Standards)
• ISO (International Organization for Standardization)
• ASTM (American Society for Testing and Materials)
Declared product • DVS (German Welding Society)
properties
Most relevant standards are:
ISO 10931 Plastics piping systems for industrial applications -- Poly(vinylidene fluoride)
(PVDF) -- Specifications for components and the system
ISO 16138 Industrial valves - Diaphragm valves of thermoplastics materials
PVDF characteristics Value Test standard
Operating temperature range -20°C to + 140°C
Density 1.78 g/cm3 EN ISO 1183-1
Yield stress 23°C ≥ 50 N/mm2 EN ISO 527 - 1
Tensile e-module at 23°C ≥ 1700 N/mm2 EN ISO 527 – 1
Charpy notched impact strength at 23°C ≥ 8 kJ/m2 EN ISO 179-1/1eA
Charpy notched impact strength at 0°C ≥ 7 kJ/m2 EN ISO 179-1/1eA
Heat distortion temperature HDT A ≥ 104 °C EN ISO 72-2
Design application
1.80 MPa
parameters
Crystallite melting point ≥ 169 °C DIN 51007
Heat conductivity at 23 °C 0.19 W/m K EN 12664
Water absorption at 23 °C/24h ≤ 0.04 % EN ISO 62
Limiting oxygen index (LOI) ≥ 43 % ISO 4589-1
For more information, please refer to the planning fundamentals which are available at:
gfps.com > Support & Services > Planning Assistance > Planning Fundamentals > Industrial Piping
Systems
• Completely controlled high-purity manufacturing processes
Assumed quality of work • High chemical and temperature resistance
Indoor environment The system is installed in Pratteln, Switzerland. Standard indoor conditions apply.
• SDR 21
Usage conditions • PN 16
The system is designed to be operated without repair, maintenance, replacement or
refurbishment. This is subject to the condition that the system is installed and operated according
Maintenance
to the specifications given by GF Piping Systems.
6
Page7
2.4 Parameters describing resource use
Product Construction
Parameters describing resource use, primary energy Use stage End of life
stage process stage
A1-3 A4 A5 B1-B5 B6 B7 C1 C2 C3 C4
Use of renewable primary energy excluding
renewable primary energy resources used as raw n.a. 3.14E+00 n.a. 0 2.45E+05 0 0 9.03E+00 1.67E-01 0
materials
Use of renewable primary energy resources used as
n.a. 0 n.a 0 0 0 0 0 0 0
raw materials
Total use of renewable primary energy resources
(primary energy and primary energy resources used n.a. 3.14E+00 n.a 0 2.45E+05 0 0 9.03E+00 1.67E-01 0
as raw materials)
Use of non-renewable primary energy excluding non-
renewable primary energy resources used as raw n.a. 2.41E+02 n.a 0 1.53E+06 0 0 4.38E+02 6.29E+00 0
materials
Use of non-renewable primary energy resources
n.a. 0 n.a 0 0 0 0 0 0 0
used as raw materials
Total use of non-renewable primary energy
resources (primary energy and primary energy n.a. 2.41E+02 n.a 0 1.53E+06 0 0 4.38E+02 6.29E+00 0
resources used as raw materials)
*Impacts related to the PVDF materials are not available.
Parameters describing resource use, secondary Product Construction
materials and fuels, and use of water Use stage End of life stage process stage
A1-3 A4 A5 B1-B5 B6 B7 C1 C2 C3 C4
Use of secondary material** kg n.a. 0 n.a. 0 0 0 0 0 0 0
Use of renewable secondary
MJ, net calorific value n.a. 0 n.a. 0 0 0 0 0 0 0
fuels**
Use of non-renewable
MJ, net calorific value n.a. 0 n.a. 0 0 0 0 0 0 0
secondary fuels*
Net use of fresh water m3 n.a. 6.08E-02 n.a. 0 8.66E+02 0 0 1.19E-01 2.45E-02 0
* Impacts related to the PVDF materials are not available.
**Only for foreground process from which LCI data are made available by GF Piping Systems - the number does not include processes and materials modelled by
means of background data, e.g. transportation, electricity, ancillary materials, etc.
7
MJ, net calorific value
Total (of product stage) Total (of product stage)*
Transport Transport
Construction installation Construction installation
process process*
Use , Maintenance, Repair, Use, Maintenance, Repair,
Replacement, Refurbishment Replacement, Refurbishment
Operational energy use Operational energy use
Operational water use Operational water use
De-construction / Demolition De-construction / Demolition
Transport Transport
Waste processing Waste processing
Disposal Disposal
Page8
2.5 Environmental information describing output flows
Other environmental information describing output Product Construction Use stage End of life
flows stage process stage
A1-3 A4 A5 B1-B5 B6 B7 C1 C2 C3 C4
Components for re-use* kg 0 0 0 0 0 0 0 0 0 0
Materials for recycling* kg 4.83E+01 0 1.19E+01 0 0 0 0 0 3.94E+02 0
Materials for energy recovery* kg 0 0 0 0 0 0 0 0 0 0
MJ per energy
Exported energy - electricity* 1.24E+01 0 1.88E+02 0 0 0 0 0 6.59E+01 0
carrier
Exported energy - thermal MJ per energy
8.03E+00 0 2.80E+02 0 0 0 0 0 1.33E+02 0
energy* carrier
*Only for foreground process from which LCI data are made available by GF Piping Systems - the number does not include processes and materials modelled by
means of background data, e.g. transportation, electricity, ancillary materials, etc.
Other environmental information describing waste Product Construction
Use stage End of life
categories stage process stage
A1-3 A4 A5 B1-B5 B6 B7 C1 C2 C3 C4
Hazardous waste disposed n.a. 2.60E-04 n.a. 0 6.93E-01 0 0 4.35E-04 5.03E-05 0
Non-hazardous waste disposed kg n.a. 1.72E+00 n.a. 0 2.88E+03 0 0 2.84E+00 5.78E+00 0
Radioactive waste disposed n.a. 1.90E-04 n.a. 0 1.69E+01 0 0 5.81E-04 1.11E-05 0
* Impacts related to the PVDF materials are not available.
8
Total (of product stage)* Total (of product stage)
Transport Transport
Construction installation Construction installation
process* process
Use , Maintenance, Repair, Use, Maintenance, Repair,
Replacement, Refurbishment Replacement, Refurbishment
Operational energy use Operational energy use
Operational water use Operational water use
De-construction / Demolition De-construction / Demolition
Transport Transport
Waste processing Waste processing
Disposal Disposal
Page9
9