Environmental Product Declaration:PP System

Environmental Product Declaration PP-System According to EN 15804 Chemical conveyance Georg Fischer Piping Systems Ltd. Ebnatstrasse 111 CH-8201 Schaffhausen 1. Declaration of general information +41 (0)52 631 11 11 www.gfps.com/sustainability 1.1 Introduction sustainability.ps@georgfischer.com GF Piping Systems is one of the three divisions within Georg Fischer Corporation and a leading provider of plastic and metal piping systems with global market presence. The product portfolio includes pipes, fittings, valves and the corresponding automation and jointing technology for industry, building technology as well as water and gas utilities. Georg Fischer Piping Systems proactively incorporates its environmental responsibility into its everyday business activities. Because we understand environmental awareness as one of the corporation‘s core values, internal structures and processes are geared towards sustainability. In this context, life cycle assessments are the correct tool to gain insight in the different life cycle phases of our systems. This EPD is based on a detailed background report written by the Flemish Institute for technological research (Vito). The report is in line with EN 15804 “Sustainability of construction works – environmental product declarations – Core rules for the product category of construction products”. The data of the study complies with the quality requirements set out in EN 15804 (EN 15804+A1:2013, Sustainability of construction works - Environmental product declarations - Core rules for the product category of construction products). Data regarding the production of the pipe system components is company specific and was provided by GF Piping Systems. Declaration Declaration owner & Program Georg Fischer Piping operator’s name Systems Ltd. Validity 01.06.2014 – 31.05.2019 Declaration Number GFPS-EPD_1406-4_4 EPD-Type Cradle to grave Data calculated by Vito NV (Flemish Institute for technological research) www.vito.be Life Cycle Inventory (LCI) source Ecoinvent v 2.2 (2010, for generic background processes updated August 2012) Software SimaPro 7.3.3

1.2 System The analyzed case represents an exemplary system for the transport of chemicals in an aluminium pickling plant. The system is designed in the dimension d63 and installed in Leipzig (Germany). Flange connections and infrared welding are used for the jointing. Materials Reference service life time The material of the ma in pipe system components (pipes 25 years and fittings) is PP. The whole system consists of the materials as listed below. Please refer to chapters 2.3 for further information on the reference service life time Material Weight (kg) of the system. PP 39.2 Plastics (other than PP) 9.0 Steel 10.8 Functional unit (FU) Rubber 0.4 The transportation of 1.5% sulphuric acid with Other materials 0.3 250 ppm hydrofluoric acid in a 30 m long piping Cable (metal + plastics) 0.4 + 1.4 system (d63) in an aluminium pickling plant Pump Plastics 4.5 over the whole service life time of 25 years. Other materials 4.2 The transport starts from the delivery with a Motor Various materials 9.0 flange connection and ends at the process entry point. 2

Components of the system (number of pieces or meter) The system mainly consists of Georg Fischer Piping Systems components. However, to complete the system also external components (Ext.) are necessary which are not produced by Georg Fischer Piping Systems. The calculation of the environmental impact of these products is based on publicly available data and assumptions. Product Code Pieces or meter Material System components PROGEF Standard pipe, d63 167480716 30 m PP-H PROGEF Standard tee 90° equal, d63 727208511 3 PP-H PROGEF Standard elbow 90°, d63 727108511 6 PP-H PROGEF Standard union, d63 727518511 4 PP-H PROGEF Standard reducer, d63/d32 727908560 1 PP-H PROGEF Standard socket equal, d63 727910111 8 PP-H PROGEF Standard flange adaptor, d63 727798711 10 PP-H Backing flange, d63 727700411 10 PPGF30 O-Ring gasket, d63 748410013 6 EPDM PROGEF Standard butterfly valve type 567, d63 167567802 2 PP-H (body) and others PROGEF Standard check valve type 561, d63 167561087 1 PP-H (body) and others PROGEF Standard ball valve type 131, d63 199131368 1 PP-H (body) and others PROGEF Standard ball valve type 546, d63 167546447 2 PP-H (body) and others 2350 Temperature sensor 159000920 1 PVDF (sensor housing) and others 2551 Magmeter flow sensor 159001110 2 PP (sensor body) and others 2819 Conductivity/resistivity electrode 198844010 1 Stainless steel (electrode) and others 2724 pH/ORP electrode 159001545 1 PPS (sensor body) and others 2536 Rotor-X paddlewheel flow sensor 198840143 1 PPGF30 (sensor body) and others 8900 Multi parameter controller 159000868 1 PBT (housing) and others PROGEF Standard gauge guard type Z700 199041003 1 PP-H (body) and others Centrifugal pump Ext. 1 Various metals and others Cable Ext. 36.2 m Copper and others Components for installation Bolts Ext. 40 Stainless steel Nuts Ext. 64 Stainless steel Washers Ext. 64 Stainless steel Brackets Ext. 25 PP 1.3 Comparability EPDs of construction products may not be comparable if they do not comply with the EN 15804. 1.4 Demonstration of verification 3

2. Declaration of environmental parameters derived from LCA 2.1 Flow diagram of the processes included in the LCA Product stage Use stage End of life A1: Raw material supply B1: Use * stage A2: Transport B2: Maintenance ** C1: De- A3: Manufacturing B3: Repair ** construction/ Construction-installation A B4: Replacement ** B Demolition ** C process B5: Refurbishment ** C2: Transport A4: Transport to installation B6: Operational C3: Waste A5: Installation energy use processing B7: Operational water C4: Disposal use * * Stage not relevant, ** Environmental impact below cut-off criteria. Please refer to chapter 2.3 for details. 2.2 Parameters describing environmental impacts Photo- Abiotic Acidification chemical depletion Abiotic Global Ozone of soil and Eutro- ozone - non depletion Impact category warming depletion water phication creation fossil - fossil kg CO2 eq kg CFC-11 eq kg SO2 eq kg PO 3- 4 eq kg C2H4 eq kg Sb eq MJ A1-3 Product stage 4.22E+02 2.17E-03 3.04E+00 4.85E-01 1.74E-01 5.42E-02 6.41E+03 Transport to A4 3.14E+01 4.16E-06 1.32E-01 2.40E-02 5.10E-03 3.68E-05 4.39E+02 installation A5 Installation 4.38E+00 2.79E-07 9.63E-03 2.46E-03 1.41E-01 1.48E-05 6.47E+01 Use, Maintenance, Repair, Replace- B1-5 0 0 0 0 0 0 0 ment, Refurbish- ment Operational energy 6.57E+04 3.10E-03 2.67E+02 3.85E+01 1.20E+01 1.72E-01 7.57E+05 B6 use Operational water B7 0 0 0 0 0 0 0 use De-construction/ C1 0 0 0 0 0 0 0 Demolition Transport to end- C2 4.61E+00 7.24E-07 2.54E-02 5.22E-03 7.61E-04 2.99E-05 6.73E+01 of-life treatment C3 Waste processing 2.61E+02 2.21E-07 3.08E-02 6.67E-03 1.13E-03 1.02E-05 2.83E+01 C4 Disposal 0 0 0 0 0 0 0 4

2.3 Scenarios and additional technical information The analyzed case represents an exemplary system for the transport of chemicals in an aluminium pickling plant. Product stage The production of the plastic raw material was modeled by generic European data (source: ecoinvent) and A1 complemented by specific data from GF Piping Systems to consider the company specific formulation of the raw material. Wherever possible, the specific transport distances were taken into account. Data from ecoinvent with the A2 respective parameters was used to model the transportation. The use of energy is the most important input for this process step. Pipes are extruded while fittings and valve parts are injection moulded. Each of GF Piping Systems’ worldwide production sites is certified according to ISO 14001 (Environmental management systems) and to OHSAS 18001 (Occupational health and safety management A3 systems) or is currently in the certification process. For the production of GF Piping Systems components, electricity mixes for the respective country/continent was used. The production of external products was modeled using generic ecoinvent data records for the process. Construction process The system is installed in Leipzig (Germany). Pipes are transported over a distance of 350 km by means of a truck. Valves and measuring instruments are first transported to storage: measuring instruments via air freight (ecoinvent data record: Transport, aircraft, freight, intercontinental, RER U) over 5 000 km; valves via truck over 150 km. Afterwards these components as well as A4 fittings, bolts, nuts, washers and brackets are transported to the installation site by truck over 600 km. The pump and the gauge guard are also transported by truck over 480 km and 540 km respectively to the installation site. For all transportations via truck the ecoinvent data record “Transport, lorry > 16 t, fleet average/RER U) was used. Loading capacity is 60%. For the installation of the whole system 1.8 kWh welding energy is needed (Electricity, low voltage, production RER, at grid/RER U). Outputs of the complete installation of the system are PP pipe cut-off (0.2 kg/FU) and packaging waste (3.9 kg/FU) A5 whereof 88% is cardboard. Wood and cardboard are recycled; PE film, nylon belts and PP straps are incinerated. Transport distance to recycling is assumed to be 600 km, transport to incineration is 150 km. Transport is carried out by truck. Use stage There are no further environmental impacts arising from the use of the systems. This stage is considered as not B1 relevant. The system is designed to be operated without repair, maintenance, replacement or refurbishment during the reference service life time. This is subject to the condition that the system is operated according to the specifications given by GF Piping Systems. B2-B5 The lifetime of a valve is mainly influenced by the actuation cycles. The number of actuation cycles the valves are tested for is not reached during the life time of the evaluated system. It is possible that in individual cases components of the valve (e.g. seals) must be replaced. In this case the environmental impact is negligible compared to the impact of the whole system and below the cut-off criteria defined in EN 15804. The operational use of the system is an important stage mainly because of the long reference service life time of B6 25 years. 117 000 kWh of energy (ecoinvent dataset: Electricity, low voltage, production RER, at grid/RER U) per functional unit is necessary to run the pump. B7 No operational water use is necessary for the system. This stage is considered as not relevant. End of life stage A small energy input is needed to cut the pipe into smaller pieces. The environmental impact is negligible C1 compared to the impact of the whole system and below the cut-off criteria defined in EN 15804. Transportation to the end of life treatment facilities is carried out by truck. Distances are 600 km for recycling and C2 150 km for incineration. It is assumed that all metal parts are recycled and all other parts are incinerated with energy recovery. The exported energy is in the form of electricity and thermal energy. Approximately 11.5% of the net energy content of C3 the incinerated waste is converted to electricity and 23.4% is converted to heat. Both are sold to external consumers. These values reflect the situation in Swiss municipal waste incinerators about 10 years ago, as reported in ecoinvent documentation. It is assumed that all metal parts are recycled and all other parts are incinerated with energy recovery. Therefore C4 module C4 is not relevant. 5

Reference service life data Parameter Data Reference Service Life 25 years System components are compliant with relevant international standards, e.g. • EN (European Standards) • ISO (International Organization for Standardization) • DVS (German Welding Society) • DIN (German Institute for Standardization) Declared product properties Most relevant standards are: ISO 15494 Plastics piping systems for industrial applications - Polybutene (PB), Polyethylene (PE) and Polypropylene (PP) - Specifications for components and the system ISO 16138 Industrial valves -- Diaphragm valves of thermoplastics materials ISO 16135 Industrial valves -- Ball valves of thermoplastics materials PP characteristics Value Test standard Operating temperature range -10 °C to + 95 °C Density 0.90 - 0.91 g/cm3 EN ISO 1183 - 1 Yield Stress at 23 °C 31 N/mm2 EN ISO 527 - 1 Tensile e-modulus at 23 °C 1300 N/mm2 EN ISO 527 - 1 Charpy notched impact strength at 23 °C 85 kJ/m2 EN ISO 179 – 1/1eA Charpy notched impact strength at 0 °C 4.8 kJ/m2 EN ISO 179 – 1/1eA Ball indentation hardness (132N) 58 MPa EN ISO 2039 - 1 Design application Heat distortion temperature HDT B 95 °C EN ISO 75 - 2 parameters 0.45 MPa Crystallite melting point 150 °C - 167 °C DIN 51007 Heat conductivity at 23 °C 0.23 W/m K EN 12664 Water absorption at 23 °C 0.1% EN ISO 62 Limited oxygen index (LOI) 19% ISO 4589 - 1 For more information, please refer to the planning fundamentals which are available at: gfps.com > Support & Services > Planning Assistance > Planning Fundamentals > Industrial Piping Systems • Wide operating temperature range • High chemical resistance Assumed quality of work • No corrosion and no incrustation reduces maintenance to a minimum Indoor environment The system is installed in Leipzig, Germany. Standard indoor conditions apply. • SDR 11 • PN 10 Usage conditions • Flow rate 2 m/s The system is designed to be operated without repair, maintenance, replacement or refurbishment. This is subject to the condition that the system is installed and operated according to the Maintenance specifications given by GF Piping Systems. 6

2.4 Parameters describing resource use Product Construction Parameters describing resource use, primary energy Use stage End of life stage process stage A1-3 A4 A5 B1-B5 B6 B7 C1 C2 C3 C4 Use of renewable primary energy excluding renewable primary energy resources used as raw 4.33E+02 2.62E+00 2.49E+00 0 1.18E+05 0 0 1.54E+00 1.59E+00 0 materials Use of renewable primary energy resources used as 6.24E+01 0 8.92E-02 0 0 0 0 0 0 0 raw materials Total use of renewable primary energy resources (primary energy and primary energy resources used 4.96E+02 2.62E+00 2.58E+00 0 1.18E+05 0 0 1.54E+00 1.59E+00 0 as raw materials) Use of non-renewable primary energy excluding non- renewable primary energy resources used as raw 5.94E+03 4.52E+02 6.66E+01 0 1.27E+06 0 0 7.46E+01 3.65E+01 0 materials Use of non-renewable primary energy resources 1.79E+03 0 7.22E+00 0 0 0 0 0 0 0 used as raw materials Total use of non-renewable primary energy resources (primary energy and primary energy 7.73E+03 4.52E+02 7.38E+01 0 1.27E+06 0 0 7.46E+01 3.65E+01 0 resources used as raw materials) Parameters describing resource use, secondary Product Construction materials and fuels, and use of water Use stage End of life stage process stage A1-3 A4 A5 B1-B5 B6 B7 C1 C2 C3 C4 Use of secondary material* kg 0 0 0 0 0 0 0 0 0 0 Use of renewable secondary MJ, net calorific value 0 0 0 0 0 0 0 0 0 0 fuels* Use of non-renewable MJ, net calorific value 0 0 0 0 0 0 0 0 0 0 secondary fuels* Net use of fresh water m3 4.85E+00 5.80E-02 1.67E-02 0 5.21E+02 0 0 2.03E-02 1.28E-01 0 *Only for foreground process from which LCI data are made available by GF Piping Systems - the number does not include processes and materials modelled by means of background data, e.g. transportation, electricity, ancillary materials, etc. 7 MJ, net calorific value Total (of product stage) Total (of product stage) Transport Transport Construction installation Construction installation process process Use , Maintenance, Repair, Use, Maintenance, Repair, Replacement, Refurbishment Replacement, Refurbishment Operational energy use Operational energy use Operational water use Operational water use De-construction / Demolition De-construction / Demolition Transport Transport Waste processing Waste processing Disposal Disposal

2.5 Environmental information describing output flows Other environmental information describing output Product Construction Use stage End of life flows stage process stage A1-3 A4 A5 B1-B5 B6 B7 C1 C2 C3 C4 Components for re-use* kg 0 0 0 0 0 0 0 0 0 0 Materials for recycling* kg 4.09E+00 0 3.87E+00 0 0 0 0 0 2.24E+01 0 Materials for energy recovery* kg 0 0 0 0 0 0 0 0 0 0 MJ per energy Exported energy - electricity* 1.53E+00 0 1.14E+00 0 0 0 0 0 2.03E+02 0 carrier Exported energy - thermal MJ per energy 3.23E+00 0 2.22E+00 0 0 0 0 0 1.26E+01 0 energy* carrier *Only for foreground process from which LCI data are made available by GF Piping Systems - the number does not include processes and materials modelled by means of background data, e.g. transportation, electricity, ancillary materials, etc. Other environmental information describing waste Product Construction Use stage End of life categories stage process stage A1-3 A4 A5 B1-B5 B6 B7 C1 C2 C3 C4 Hazardous waste disposed 6.61E-02 2.52E-04 5.26E-05 0 1.56E+00 0 0 7.41E-05 1.93E-04 0 Non-hazardous waste disposed kg 1.33E+02 8.06E-01 1.85E-01 0 1.90E+03 0 0 4.84E-01 5.49E+00 0 Radioactive waste disposed 1.50E-02 1.77E-04 1.46E-04 0 7.25E+00 0 0 9.88E-05 1.15E-04 0 8 Total (of product stage) Total (of product stage) Transport Transport Construction installation Construction installation process process Use , Maintenance, Repair, Use, Maintenance, Repair, Replacement, Refurbishment Replacement, Refurbishment Operational energy use Operational energy use Operational water use Operational water use De-construction / Demolition De-construction / Demolition Transport Transport Waste processing Waste processing Disposal Disposal

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