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Environmental Product Declaration:PE System

製品カタログ

Sea water cooling intake in a power plant

The analyzed case represents an exemplary system for the transport of sea
water to a power plant where it is used for process cooling. The system is
designed in the dimension d400 and installed in Jiaxing (China).
The used jointing technology is butt fusion.

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ドキュメント名 Environmental Product Declaration:PE System
ドキュメント種別 製品カタログ
ファイルサイズ 674.6Kb
取り扱い企業 ジョージフィッシャー株式会社 (この企業の取り扱いカタログ一覧)

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このカタログの内容

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Environmental Product Declaration PE-System According to EN 15804 Sea water cooling intake Georg Fischer Piping Systems Ltd. Ebnatstrasse 111 in a power plant CH-8201 Schaffhausen +41 (0) 52 631 11 11 www.gfps.com/sustainability 1. Declaration of general information sustainability.ps@georgfischer.com 1.1 Introduction GF Piping Systems is one of the three divisions within Georg Fischer Corporation and a leading provider of plastic and metal piping systems with global market presence. The product portfolio includes pipes, fittings, valves and the corresponding automation and jointing technology for industry, building technology as well as water and gas utilities. Georg Fischer Piping Systems proactively incorporates its environmental responsibility into its everyday business activities. Because we understand environmental awareness as one of the corporation‘s core values, internal structures and processes are geared towards sustainability. In this context, life cycle assessments are the correct tool to gain insight in the different life cycle phases of our systems. This EPD is based on a detailed background report written by the Flemish Institute for technological research (Vito). The report is in line with EN 15804 “Sustainability of construction works – environmental product declarations – Core rules for the product category of construction products”. The data of the study complies with the quality requirements set out in EN 15804 (EN 15804+A1:2013, Sustainability of construction works - Environmental product declarations - Core rules for the product category of construction products). Data regarding the production of the pipe system components is company specific and was provided by GF Piping Systems. Declaration Declaration owner & Program Georg Fischer Piping operator’s name Systems Ltd. Validity 01.06.2014 – 31.05.2019 Declaration Number GFPS-EPD_1405-1_4 EPD-Type Cradle to grave Data calculated by Vito NV (Flemish Institute for technological research) www.vito.be Life Cycle Inventory (LCI) source Ecoinvent v 2.2 (2010, for generic background processes updated August 2012) Software SimaPro 7.3.3
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1.2 System The analyzed case represents an exemplary system for the transport of sea water to a power plant where it is used for process cooling. The system is designed in the dimension d400 and installed in Jiaxing (China). The used jointing technology is butt fusion. Materials Reference service life time The material of the main pipe system components (pipes 25 years and fittings) is PE-100. The whole system consists of the materials as listed below. Please refer to chapter 2.3 for further information on the reference service life time Material Weight (kg) of the system. PE-100 3 802 Plastics (other than PE-100) 316 Steel 154 Functional unit (FU) Other metals 29 The above ground transportation of sea water Rubber 3 to the cooling facility in a power plant, over a Cable (metal + plastics) 2 + 4 length of 80.2 m and a height difference of Pump Iron 499 10 m over the whole service lifetime of 25 Steel 234 years. The transport starts at the water Motor Steel 931 surface and ends at the cooling facility. Iron 455 Other metals 115 Paint 8 Resin 7 Insulation material 6 2
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Components of the system (number of pieces or meter) The system mainly consists of Georg Fischer Piping Systems components. However, to complete the system also external components (Ext.) are necessary which are not produced by Georg Fischer Piping Systems. The calculation of the environmental impact of these products is based on publicly available data and assumptions. Product Code Pieces or meter Material System components PE pipe, d400 193017175 80.2 m PE-100 Bend 90°, d400 753021025 4 PE-100 Bend 45°, d400 753051025 2 PE-100 Flange adapters, d400 753800025 16 PE-100 Installation fittings, d400 – d630 753314002 3 PE-100 Backing flanges, d400 727700525 16 PPGF30 Butterfly valve type 567 (with pneumatic 167567052 4 PP-H (body) and others actuator), d400 Wafer check valve type 369, d400 Custom made 3 PP-H (body) and others item 2551 Magmeter flow sensor 159001112 2 PP (sensor body) and others Level/pressure integral system 159001041 2 PVDF (sensor housing) and others 2350 Temperature sensor 159000920 1 PVDF (sensor housing) and others 9900 Transmitter 159001696 1 PBT (housing) and others Cable Ext. 120 m Copper and others Pump Ext. 1 Various metals and others Motor Ext. 1 Various metals and others Components for installation Bolts Ext. 64 Stainless steel Nuts Ext. 128 Stainless steel Washers Ext. 128 Stainless steel Brackets Ext. 32 PP 1.3 Comparability EPDs of construction products may not be comparable if they do not comply with the EN 15804. 1.4 Demonstration of verification 3
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2. Declaration of environmental parameters derived from LCA 2.1 Flow diagram of the processes included in the LCA Product stage Use stage End of life A1: Raw material supply B1: Use * stage A2: Transport B2: Maintenance ** C1: De- A3: Manufacturing B3: Repair ** construction/ Construction-installation A B4: Replacement ** B Demolition ** C process B5: Refurbishment ** C2: Transport A4: Transport to installation B6: Operational C3: Waste A5: Installation energy use processing B7: Operational water C4: Disposal use * * Stage not relevant, ** Environmental impact below cut-off criteria. Please refer to chapter 2.3 for details. 2.2 Parameters describing environmental impacts Photo- Abiotic Acidificatio chemical depletion Abiotic Global Ozone n of soil Eutro- ozone - non depletion Impact category warming depletion and water phication creation fossil - fossil kg CO2 eq kg CFC-11 eq kg SO2 eq kg PO 3- 4 eq kg C2H4 eq kg Sb eq MJ A1-3 Product stage 1.92E+04 5.72E-03 1.04E+02 1.59E+01 7.22E+00 5.83E-01 4.09E+05 Transport to A4 6.38E+03 8.17E-04 2.54E+01 4.45E+00 1.03E+00 3.34E-03 8.82E+04 installation A5 Installation 2.47E+02 3.37E-06 1.07E+00 1.41E-01 7.84E-02 2.11E-04 1.51E+03 Use, Maintenance, Repair, Replace- B1-5 0 0 0 0 0 0 0 ment, Refurbish- ment Operational energy B6 1.19E+07 6.77E-02 1.03E+05 5.55E+03 4.45E+03 2.36E+00 9.80E+07 use Operational water B7 0 0 0 0 0 0 0 use De-construction/ C1 0 0 0 0 0 0 0 Demolition Transport to end- C2 2.85E+02 4.42E-05 1.07E+00 2.07E-01 3.65E-02 2.17E-03 4.15E+03 of-life treatment C3 Waste processing 0 0 0 0 0 0 0 C4 Disposal 4.61E+02 1.28E-05 3.09E-01 1.21E-01 8.88E-02 1.19E-04 1.16E+03 4
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2.3 Scenarios and additional technical information The analyzed case represents an exemplary system for the transport of sea water to a power plant where it is used for process cooling. Product stage The production of the plastic raw material was modeled by generic European data (source: ecoinvent) and A1 complemented by specific data from GF Piping Systems to consider the company specific formulation of the raw material. Wherever possible, the specific transport distances were taken into account. Data from ecoinvent with the A2 respective parameters was used to model the transportation. The use of energy is the most important input for this process step. Pipes are extruded while fittings and valve parts are injection moulded. Each of GF Piping Systems’ worldwide production sites is certified according to ISO 14001 (Environmental management systems) and to OHSAS 18001 (Occupational health and safety management A3 systems) or is currently in the certification process. For the production of GF Piping Systems components, electricity mixes for the respective country/continent were used. The production of external products was modeled using generic ecoinvent data records for the process. Construction process The system is installed in Jiaxing (near Shanghai), China. Pipes, bends 90° and flange adapters, brackets as well as bolts, nuts and washers are transported over a distance of 127 km by means of a truck directly to the installation site. Measuring instruments are transported by air freight (10 885 km) and truck (127 km) to the installation site. The other components are first transported by truck to A4 storage: Installation fittings (150 km), backing flanges (560 km), bends 45° (130 km), butterfly valves (456 km), check valves (250 km), brackets (700 km). Afterwards they are transported by air (9 262 km) and truck (127 km) to the installation site. For all transportations by truck the ecoinvent data record “Transport, lorry > 16t, fleet average/RER U” was used. Loading capacity is 60%. For the installation of the whole system 72 kWh welding energy (Chinese electricity mix) is needed. Furthermore, specific cleaner (0.2 kg/FU) is necessary. The cleaner is transported by truck (1 027 km) and air freight (9 262 km) to the installation site. A5 Outputs of the complete installation of the system are PE pipe left over (5 kg/FU) and packaging waste (118 kg/FU) whereof 77% is cardboard. All waste is going to landfill. Transport distance to landfill is assumed to be 200 km. Transport is carried out by truck. Use stage There are no further environmental impacts arising from the use of the system. This stage is considered as not B1 relevant. The system is designed to be operated without repair, maintenance, replacement or refurbishment during the reference service life time. This is subject to the condition that the system is operated according to the specifications given by GF Piping Systems. B2-B5 The lifetime of a valve is mainly influenced by the actuation cycles. The number of actuation cycles the valves are tested for is not reached during the life time of the evaluated system. It is possible that in individual cases components of the valve (e.g. seals) must be replaced. In this case the environmental impact is negligible compared to the impact of the whole system and below the cut-off criteria defined in EN 15804. The operational energy use of the system is an important stage because of the long reference service life time of B6 25 years. 10 082 200 kWh of energy (ecoinvent dataset: Electricity, medium voltage, at grid/CN U) for the pump during the use stage is necessary per functional unit. B7 No operational water use is necessary for the system. This stage is considered as not relevant. End of life stage A small energy input is needed to cut the pipe into smaller pieces. The environmental impact is negligible C1 compared to the impact of the whole system and below the cut-off criteria defined in EN 15804. Transportation to the end of life treatment facilities is carried out by truck. Distances to recycling and landfill are C2 200 km. C3 All metal parts of the system – in total 2 419 kg - are recycled. C4 All other parts – in total 4 146 kg - are going to landfill. 5
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Reference service life data Parameter Data Reference Service Life 25 years System components are compliant with relevant international standards, e.g. • EN (European Standards) • ISO (International Organization for Standardization) • BS (British Standard) • ASTM (American Society for Testing and Materials) • JIS (Japan Industrial Standard) Declared product Most relevant standards are: properties ISO 15494 Plastics piping systems for industrial applications - Polybutene (PB), Polyethylene (PE) and Polypropylene (PP) - Specifications for components and the system ISO 16136 Industrial valves - Butterfly valves of thermoplastics materials ISO 16137 Industrial valves - Check valves of thermoplastics materials EN 12201 Plastics piping systems for water supply, and for drainage and sewerage under pressure - Polyethylene (PE) PE-100 characteristics Value Test standard Operating temperature range -50 °C to + 60 °C UV resistant yes Density 0.95 g/cm3 EN ISO 1183 - 1 Yield stress at 23 °C 25 N/mm2 EN ISO 527 - 1 Tensile e-modulus at 23 °C 900 N/mm2 EN ISO 527 - 1 Charpy notched impact strength at 23 °C 83 kJ/m2 EN ISO 179 – 1/1eA Design application Charpy notched impact strength at -40 °C 13 kJ/m2 EN ISO 179 – 1/1eA parameters Ball indentation hardness (132 N) 37 MPa EN ISO 2039 - 1 Crystallite melting point 130 °C DIN 51007 Heat conductivity at 23 °C 0.38 W/m K EN 12664 Water absorption at 23 °C 0.01-0.04% EN ISO 62 For more information, please refer to the planning fundamentals which are available at: gfps.com > support & services > Planning Assistance > Planning Fundamentals > Industrial Piping Systems • Constant water supply without interrupting operations • Leakproof system reduces water losses Assumed quality of work • Flexibility of plastics pipes minimizes the risk of water hammer • No corrosion and no incrustation reduces maintenance to a minimum The system is installed in Jiaxing (near Shanghai) where the following outdoor parameters apply: Average air temperature: 17°C Outdoor environment Average water temperature: 17°C Average hours of sunshine/day: 5h • SDR 11 • PN 16 Usage conditions • Flow rate 2.5 m/s The system is designed to be operated without repair, maintenance, replacement or refurbishment. This is subject to the condition that the system is installed and operated according Maintenance to the specifications given by GF Piping Systems. Please refer also to chapter 2.3. 6
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2.4 Parameters describing resource use Product Construction Parameters describing resource use, primary energy Use stage End of life stage process stage A1-3 A4 A5 B1-B5 B6 B7 C1 C2 C3 C4 Use of renewable primary energy excluding renewable primary energy resources used as raw 2.22E+04 4.12E+02 7.98E+01 0 7.32E+06 0 0 8.69E+01 0 2.14E+01 materials Use of renewable primary energy resources used as 3.55E+02 0 0 0 0 0 0 0 0 0 raw materials Total use of renewable primary energy resources (primary energy and primary energy resources used 2.26E+04 4.12E+02 7.98E+01 0 7.32E+06 0 0 8.69E+01 0 2.14E+01 as raw materials) Use of non-renewable primary energy excluding non- renewable primary energy resources used as raw 2.78E+05 9.03E+04 1.34E+03 0 1.01E+08 0 0 4.55E+03 0 1.26E+03 materials Use of non-renewable primary energy resources 1.72E+05 0 2.59E+02 0 0 0 0 0 0 0 used as raw materials Total use of non-renewable primary energy resources (primary energy and primary energy 4.51E+05 9.03E+04 1.59E+03 0 1.01E+08 0 0 4.55E+03 0 1.26E+03 resources used as raw materials) Parameters describing resource use, secondary Product Construction materials and fuels, and use of water Use stage End of life stage process stage A1-3 A4 A5 B1-B5 B6 B7 C1 C2 C3 C4 Use of secondary material* kg 1.46E-02 0 0 0 0 0 0 0 0 0 Use of renewable secondary MJ, net calorific value 0 0 0 0 0 0 0 0 0 0 fuels* Use of non-renewable MJ, net calorific value 0 0 0 0 0 0 0 0 0 0 secondary fuels* Net use of fresh water m3 2.94E+04 9.69E+00 4.31E-01 0 2.92E+04 0 0 1.19E+00 0 1.20E+00 *Only for foreground process from which LCI data are made available by GF Piping Systems - the number does not include processes and materials modelled by means of background data, e.g. transportation, electricity, ancillary materials, etc. 7 MJ, net calorific value Total (of product stage) Total (of product stage) Transport Transport Construction installation Construction installation process process Use , Maintenance, Repair, Use, Maintenance, Repair, Replacement, Refurbishment Replacement, Refurbishment Operational energy use Operational energy use Operational water use Operational water use De-construction / Demolition De-construction / Demolition Transport Transport Waste processing Waste processing Disposal Disposal
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2.5 Environmental information describing output flows Other environmental information describing output Product Construction Use stage End of life flows stage process stage A1-3 A4 A5 B1-B5 B6 B7 C1 C2 C3 C4 Components for re-use* kg 0 0 0 0 0 0 0 0 0 0 Materials for recycling* kg 4.15E+01 0 0 0 0 0 0 0 0 2.42E+03 Materials for energy recovery* kg 0 0 0 0 0 0 0 0 0 0 MJ per energy Exported energy - electricity* 3.67E-01 0 0 0 0 0 0 0 0 0 carrier Exported energy - thermal MJ per energy 7.75E-01 0 0 0 0 0 0 0 0 0 energy* carrier *Only for foreground process from which LCI data are made available by GF Piping Systems - the number does not include processes and materials modelled by means of background data, e.g. transportation, electricity, ancillary materials, etc. Other environmental information describing waste Product Construction Use stage End of life categories stage process stage A1-3 A4 A5 B1-B5 B6 B7 C1 C2 C3 C4 Hazardous waste disposed 1.35E+01 4.24E-02 3.87E-04 0 1.19E+01 0 0 5.21E-03 0 6.01E-04 Non-hazardous waste disposed kg 7.99E+05 7.90E+01 1.32E+02 0 7.81E+05 0 0 2.72E+01 0 4.16E+03 Radioactive waste disposed 3.14E+01 2.94E-02 7.09E-04 0 3.08E+01 0 0 5.44E-03 0 1.30E-03 8 Total (of product stage) Total (of product stage) Transport Transport Construction installation Construction installation process process Use , Maintenance, Repair, Use, Maintenance, Repair, Replacement, Refurbishment Replacement, Refurbishment Operational energy use Operational energy use Operational water use Operational water use De-construction/ Demolition De-construction / Demolition Transport Transport Waste processing Waste processing Disposal Disposal
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