CONTAIN-IT Plus - System brochure

GF Piping Systems CONTAIN-IT Plus For your double protection Double containment system for industrial applications

The system One solution protects you twice The reliable, corrosion-resistant double containment system for highly diverse industrial applications protects your environment. We are dedicated to designing, manufacturing and marketing products insuring greatest possible safety for your employees, whenever environmentally hazard- ous media need to be conveyed. Customers rely on our 30+ years experience in double containment, our state-of-the-art production technology and our global presence with a worldwide service and training off ering. GF Piping Systems introduced the CONTAIN-IT Plus plastic piping system, which off ers increased safety to eliminate the accident risk and takes account of the more and more restrictive legal requirements. In this way we can optimize environmental pro- tection in this area. CONTAIN-IT Plus warrants a maximum protection, reliability and performance. It is the ideal and future-oriented choice to minimize personal and environmental risks for any challenging application on the industrial fi eld. Individuality - from the planning stage to installation All you need from one source CONTAIN-IT Plus is ideally adapted to your needs. Pipes Fittings Valves We off er more than reliable and innovative products to our customers. We also supply tailor-made Chemical resistance solutions from one source. With a comprehensive Our Specialists off er individual support and advice system solution, GF Piping Systems provides the in selecting the right material for the corresponding right fi t and quality for many industrial applications requirements of chemical resistance. and projects worldwide. The variety of pipes, fi ttings, valves as well as jointing technologies in Static of evidence calculation the CONTAIN-IT Plus portfolio is as diverse as our While planning containment piping systems the material customers and their individual challenges. characteristics must be considered in conjunction with work-related and external eff ects. Such infl uencing factors can lead to mechanical, thermal and chemical stress. These stresses and consequences must be calculated. 2

Main benefi ts Complete system range • Simple design for fast and easy assembly • Available in a number of plastics (PP, PE, PVDF, PVC-U, PVC-C) • Includes range of valves and automation • Worldwide service: Customizing, machine rental pool, training and sales support Total plastic solution • Corrosion-free • UV and weather resistant • Good chemical resistance (choice of material) • Good temperature resistance • Smooth internal surface • Low weight and easy handling Job safety • Personnel and environment protection • Suitable for visual inspection and identifi cation • Adaptable leak detection system • System lifetime warranty* Individuality - from the planning stage to installation Technical support Technical support such as material selection is a key factor for the successful installation. A team of experts is available for individual support all around the world. CAD library The freely available database comprises over 30 000 draw- ings as well as technical data for our customers. Diverse formats are available. Leak detection Jointing technology Customizing and training Online and mobile calculation tools Technical documentation Our numerous online and mobile calculation tools, available Our extensive know-how is fully documented in detail in in many diff erent languages, support our customers in our technical manuals, planning fundamentals and appli- confi guring and commissioning our products. cation guides. Customizing Training courses and on-site trainings The focus of our worldwide located customizing teams Off ering a wide range of training courses we provide is manufacturing individual parts for special systems. participants an excellent opportunity to gain confi dence in Standardized processes guarantee the highest level of quality. working with our products and proven jointing technologies. *Detailed information regarding the warranty can be found under: www.gfps.com - Planning Fundamentals 3

The technique For highest demands CONTAIN-IT Plus piping systems are used to minimize risk to people, environment and equipment. Regulations already Inner pipe EPDM in eff ect or governmental ordinances can dictate double PVDF coupler containment systems. GF Piping Systems warrants excellent performance in the conveyance of corrosive liquids or hazar- dous media in various applications. Spacer Outer pipe Termination PP-H PVC-U, fitting transparent PVDF / PE100 Elbow 90° ELGEF Ball valve PVC-U / Pipe Plus ELGEF Plus with pneumatic Manual PE100 PE100 saddle coupler actuation diaphragm valve Leak detection Monitoring pipe PVC-U, transparent Innovative double containment solution Unique jointing method Take “last joint” easy CONTAIN-IT Plus is based on the principle of the so-called The so-called “last joint”, which occur with every change initial jointing of the inner pipe. With this technology, the of direction in other systems and which usually have to inner and outer pipes can be installed separately. This be done blind, do not exist with this method. After jointing permits laying a double containment pipeline analogous the inner pipe, there is a 30 mm gap between the ends of to a single pipeline. The DVS guidelines (German Welding the outer pipe. This gap serves to test the inner pipe Society) which stipulate visual inspection of each joint according to DVS guidelines. are observed strictly. Proven installation quality After the pressure test is successfully completed for the inner pipe, this gap will be closed with a snap ring. Finally, an ELGEF Plus coupler or a EPDM coupler is placed over the ring and the pipe ends, and then fused or screwed down. 4

Engineering support Advanced engineering services Standard details Heat loss calculations GF off ers best practice standard details for plastic piping Heat losses can impact your process, even more in specifi c systems. These rely on own GF solutions, tailored for plastics. applications such as cooling. To design both your system and We provide you with guidelines for easy and safe transition your process, you need an accurate heat loss calculation, from metal to plastics and detailed recommendations on which is highly linked to the piping network characteristics. restraints and thrust blocks based on pipe stress analysis. This is where GF can support you, relying on decades of experience in plastic piping systems. Static evidence – straight length Dynamic mechanical stress analysis GF calculates for you the static evidence of your piping elements, based on single geometries (straight length). Plastics calculations require extensive material know-how We can also supply a detailed network static calculation. to be reliable, which is a strong asset when working with GF. We can perform stress analysis in regards to the piping in- stallation with or without the support system. We also off er Static evidence for networks you along with this service a warranty statement when using our products to build on our calculation. GF calculates for you the static evidence of your piping network, based on your preliminary drawings, and proposes improvements. Every calculated evidence is verifi able by 3rd Seismic calculations parties (PE, TUV…), and our calculations open up to warranty for networks for the complete installation (when using GF products). GF verifi es your system compliance to local codes, conduct- ing seismic calculations and verifying the complete piping installation. This includes EN 1998, UBC 1997, ASCE 7, 2010, constant acceleration, acceleration curves… 5

System range More than a system With a constant focus on maximum reliability and safety, the CONTAIN-IT Plus system assures a sustained high level of product quality and outstanding performance in all applications. The clearly defined development and manufacturing processes of our worldwide specified systems are carried out on the basis of all relevant standards and specifications. They are regularly audited and evaluated to achieve continuous improvement. Certified processes as well as product approvals are part of the active and sustainable quality management system of GF Piping Systems and make us a reliable partner. Therefore, with our CONTAIN-IT Plus system range, customers can be assured that their needs are covered and comply with necessary standards. CONTAIN-IT Plus system range Material Products *do (inner/outer) PN di (inner/outer) 10 16 Socket fusion fittings 10 10 10 16 Butt- / IR-fusion fittings PP-H / PE100 10 10 Ball valve 10 6 Diaphragm valve 10 6 Mechanical joint 10 6 16 16 Butt- / IR-fusion fittings 16 10 PE100 / PE100 Ball valve (Body: PVC-U) 16 6 Ball valve (Body: PP-H) 10 6 Mechanical joint 10 6 10 16 Socket fusion fittings 10 10 PE80 / PE100 Ball valve (Body: PVC-U, PP-H) 10 6 Mechanical joint 10 6 16 16 Socket fusion fittings 16 10 16 16 Butt- / IR-fusion fittings 16 10 PVDF / PE100 10 10 Ball valve 16 6 Diaphragm valve 10 6 Mechanical joint 16 6 16 16 Cemented Socket fittings 16 10 10 10 PVC-U / PE100 Ball valve 16 6 Diaphragm valve 10 6 Mechanical joint 16 6 16 16 Cemented Socket fittings 16 10 PVC-C / PE100 Ball valve 16 6 Diaphragm valve 10 6 Mechanical joint 16 6 Leak detection *d : dimension of the outer pipe o d : dimension of the inner pipe i 6 20 50 25 50 32 63 40 75 50 90 63 110 75 125 90 140 110 160 125 180 140 200 160 225 200 280 225 315

Chemical resistance For your operational safety Our special teams offer individual support and advice in selecting the right material of inner pipe for the corresponding requirements. Professional material technology Chemical resistance at 20 °C Partially crystalline Amorphous Stainless (Applications can be very dependent on the concentration) thermoplastics thermoplastics Steel 1.4401 1.4301 Media Chemicals PE PP PVDF PVC-U PVC-C 316 304 HNO < 25 % 3 o o + + + o o Oxidizing Acids 25 % < HNO < 65 %3 o - + o + o o (HNO3, H2CrO4, H CrO aqueous solution 2 4 o o + o o o o H2SO4 , etc.) H SO < 70% 2 4 + + + + + - - 70 % < H SO < 96 % 2 4 - - + + + - - HCl < 30 % + + + + + o - Non Oxidizing Acids HF < 40 % (HCl, HF, etc.) + + + + - o - 40 % < HF < 75 % + + + - - - - HCOOH < 25 % + + + + + o - Organic 25 % < HCOOH < tech. pure + + + + - o - (formic acid, acetic CH COOH < 50 % 3 + + + + + o - acid, citric acid, etc.) 50 % < CH COOH < tech. pure 3 + + + o - o - C H OH (COOH) 3 4 3 + + + + + o - Inorganic (NaOH, KOH, etc.) + + - + o + + Bases Organic (amine, imidazole, etc.) + + - o - o o Salts NaCl, FeCl , FeCl , CaCl , etc. 2 3 2 + + + + + o o Halogens Chlorine, bromine, iodine, (no fluorine) - - o o o o - Aliphatic hydrocarbons o o + + o + + Fuels / Oils Aromatic hydrocarbons - - + - - + + Chlorinated hydrocarbons - - o - - o o Ketones + + o - - + + Solvents Alcohols + + + o - + + Esters o o o - - + + Aldehydes + + - - - + + Phenols Phenol, Kresol, etc. + + + - - + - + resistant o conditionally resistant, please consult us - not resistant Please note: The above list is only intended as a guideline and does not replace an in-depth review of material suitability for the particular application. The information is based on our experience and is state of the art. These data are general indicators only. In practice, however, other factors such as concentration, pressure and jointing technology must also be taken into consideration. The technical data are not binding and are not expressly warranted characteristics of the goods. Please contact us for help in selecting the right materials. 7

Jointing methods Proven technologies for your installation Jointing technology Welding machines/tools Joint cross-section Socket fusion – the strong connection The strong, fast and easy solution to produce heavy-duty connections in the workshop or on fi eld. Butt fusion – the economical connection The economical connection, especially for bigger diameters. From manual machines to full CNC control versions including traceability function. IR- (Infrared) fusion – the fast, clean connection The fast, repeatable and clean welding via non- contact heating. Full traceability of the welding process with user guideline. Electrofusion State-of-the-art semiautomatic technology com- bined with a low weight make the MSA-Plus machines perfect for onsite fusion. Solvent Cementing The simple and reliable jointing. No machine is needed, only gap fi lling Tangit cement and a few simple tools. 8

Material, application and medium are key criteria for selecting the right jointing technology. A diverse range of innovative and intelligent welding solutions enriched with global training and service off erings insure safe connections. As a pioneer in the fi eld, GF Piping Systems has always been placing a high priority on developing innovative jointing techniques to fulfi ll specifi c requirements. Simplicity in application, chemical resistance, thermal stability and long-term weld strength are the key drivers in our jointing technolo- gies. With a global jointing training program, international machine rental and a worldwide network of service centers, our customers benefi t from expert know-how and practical experience. Macro-image Technical characteristics The pipe end and socket of the fi tting are heated to fusion tem- perature with contact to a heating bush and a heating spigot. The fusion areas of the components are heated to fusion temperature with contact to the heating element and joined controlled by pressure. The fusion areas of the components being heated to fusion temperature without contact to the heating element and jointed by controlled distance. The fusion areas of the pipe and electrofusion fi tting overlap and are welded by resistance wires inside the fi tting (heating coils) which are heated up by electrical energy. The solvent cement is applied by a brush on the pipe end and in the socket of the fi tting. After softening the surfaces, the pipe is pushed into the socket. 9

Reference case Application Know-how Sewage treatment plant in Neckarsulm Treating wastewater in municipal sewage plants involves a removed with the surplus sludge from the secondary sedi- chemical precipitation process to remove phosphates from mentation basins and conducted to further process steps. the wastewater. In this process at the sewage plant in Neckar- sulm, treatment capacity 200,000 PA, iron (III) chloride and For this purpose, two new dosing stations with double- sodium aluminate are used as precipitating agents. The pre- walled storage tanks were installed in the Neckarsulm cipitants are metered out and controlled via analyzers in the sewage plant. The storage tank filling pipes, the pipelines outlet of the activation tanks. The precipitation reaction there- from the tanks to the dosing station and the pipes to the fore takes place on the way to and in the secondary sedimen- activation tanks, which are often located underground, tation basins themselves. The difficult to dissolve metal-phos- were installed with the double containment piping system phorous compounds (iron and aluminum phosphates) are CONTAIN-IT Plus. 10

Why double containment? conventional fusion machines. The separate jointing of In hazardous goods designation, iron (III) chloride is inner and outer pipe allows performing a leak test on the categorized as harmful to health and sodium aluminate as media-conveying pipe prior to closing the outer pipe. caustic. Responsible companies today demand the highest The fusion joints can be checked as they are made. level of safety in their plants, building them according to The double containment piping system is therefore the requirements of Water Resources Act and Technical constructed similarly to a single pipe system. Rules for Water. Fluids that leak uncontrollably can harm plant equipment, our environment or people. With the double containment piping system leaks are contained and indicated rapidly and reliably by a leak monitoring device. Leak detection Leaks are usually monitored with fluid sensors at the lowest point of the pipeline or in the designated collection Benefits at a glance tank. The termination fitting, which closes off the monitoring space between the outer and inner pipe is • Instant leak detection mounted pressure-resistant with a sealing ring, and supports connection with a ½“ connection thread. • Legal compliance Material and jointing technology • Optimal protection of people, The material PE100 was used for the inner and the outer equipment and our environment piping. The PE inner pipe is joined with socket fusion (heating element mandrel) and the containment pipe with • Production safety electro-socket fusion from our ELGEF Plus program. Both jointing technologies are standard connections made with • Minimize risk Sewage treatment plant in Neckarsulm Germany 11

GF Piping Systems Worldwide at home Our sales companies and representatives ensure local customer support in more than 100 countries. www.gfps.com Argentina / Southern South America France Mexico / Northern Latin America Singapore Georg Fischer Central Plastics Sudamérica S.R.L. Georg Fischer SAS Georg Fischer S.A. de C.V. George Fischer Pte Ltd Buenos Aires, Argentina 95932 Roissy Charles de Gaulle Cedex Apodaca, Nuevo Leon 11 Tampines Street 92, #04-01/07 Phone +54 11 4512 02 90 Phone +33 (0) 1 41 84 68 84 CP66636 Mexico 528 872 Singapore gfcentral.ps.ar@georgfischer.com fr.ps@georgfischer.com Phone +52 (81) 1340 8586 Phone +65 6747 0611 www.gfps.com/ar www.gfps.com/fr Fax +52 (81) 1522 8906 Fax +65 6747 0577 mx.ps@georgfischer.com sgp.ps@georgfischer.com Australia Germany www.gfps.com/mx www.gfps.com/sg George Fischer Pty Ltd Georg Fischer GmbH Riverwood NSW 2210 Australia 73095 Albershausen Middle East Spain / Portugal Phone +61 (0) 2 9502 8000 Phone +49 (0) 7161 302 0 Georg Fischer Piping Systems (Switzerland) Ltd Georg Fischer S.A. australia.ps@georgfischer.com info.de.ps@georgfischer.com Dubai, United Arab Emirates 28046 Madrid www.gfps.com/au www.gfps.com/de Phone +971 4 289 49 60 Phone +34 (0) 91 781 98 90 gcc.ps@georgfischer.com es.ps@georgfischer.com Austria India www.gfps.com/int www.gfps.com/es Georg Fischer Rohrleitungssysteme GmbH Georg Fischer Piping Systems Pvt. 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Ltd Phone +55 (0) 11 5525 1311 20063 Cernusco S/N (MI) Representative Office San Chung Dist., New Taipei City br.ps@georgfischer.com Phone +39 02 921 861 Phone +632 571 2365 Phone +886 2 8512 2822 www.gfps.com/br it.ps@georgfischer.com Fax +632 571 2368 Fax +886 2 8512 2823 www.gfps.com/it sgp.ps@georgfischer.com www.gfps.com/tw Canada www.gfps.com/sg Georg Fischer Piping Systems Ltd Japan United Kingdom / Ireland Mississauga, ON L5T 2B2 Georg Fischer Ltd Poland George Fischer Sales Limited Phone +1 (905) 670 8005 530-0003 Osaka Georg Fischer Sp. z o.o. Coventry, CV2 2ST Fax +1 (905) 670 8513 Phone +81 (0) 6 6341 2451 05-090 Sekocin Nowy Phone +44 (0) 2476 535 535 ca.ps@georgfischer.com jp.ps@georgfischer.com Phone +48 (0) 22 31 31 0 50 uk.ps@georgfischer.com www.gfps.com/ca www.gfps.com/jp poland.ps@georgfischer.com www.gfps.com/uk www.gfps.com/pl China Korea USA / Caribbean Georg Fischer Piping Systems Ltd Georg Fischer Korea Co. Ltd Romania Georg Fischer LLC Shanghai 201319 Unit 2501, U-Tower Georg Fischer Piping Systems (Switzerland) Ltd 9271 Jeronimo Road Phone +86 21 3899 3899 120 HeungdeokJungang-ro 020257 Bucharest - Sector 2 92618 Irvine, CA china.ps@georgfischer.com (Yeongdeok-dong) Phone +40 (0) 21 230 53 80 Phone +1 714 731 8800 www.gfps.com/cn Giheung-gu, Yongin-si, Gyeonggi-do ro.ps@georgfischer.com Fax +1 714 731 6201 Phone +82 31 8017 1450 www.gfps.com/int us.ps@georgfischer.com Denmark / Iceland Fax +82 31 217 1454 www.gfps.com/us Georg Fischer A/S kor.ps@georgfischer.com Russia 2630 Taastrup www.gfps.com/kr Georg Fischer Piping Systems (Switzerland) Ltd International Phone +45 (0) 70 22 19 75 Moscow 125040 Georg Fischer Piping Systems (Switzerland) Ltd info.dk.ps@georgfischer.com Malaysia Phone +7 495 748 11 44 8201 Schaffhausen/Switzerland www.gfps.com/dk George Fischer (M) Sdn. Bhd. ru.ps@georgfischer.com Phone +41 (0) 52 631 3003 40460 Shah Alam, Selangor Darul Ehsan www.gfps.com/ru Fax +41 (0) 52 631 2893 Finland Phone +60 (0) 3 5122 5585 info.export@georgfischer.com Georg Fischer AB Fax +60 (0) 3 5122 5575 www.gfps.com/int 01510 VANTAA my.ps@georgfischer.com Phone +358 (0) 9 586 58 25 www.gfps.com/my Fax +358 (0) 9 586 58 29 info.fi.ps@georgfischer.com www.gfps.com/fi The information and technical data (altogether “Data”) herein are not binding, unless explicitly confirmed in writing. The Data neither constitutes any expressed, implied or warranted characteristics, nor guaranteed properties or a guaranteed durability. All Data is subject to modification. The General Terms and Conditions of Sale of Georg Fischer Piping Systems apply. 700.671.627 GFDO_6386_4b (07.18) © Georg Fischer Piping Systems Ltd CH-8201 Schaffhausen/Switzerland, 2018 170106-backcover-A4-industry.indd 1 06.07.2018 15:18:58