CNC Automated Butt Fusion Machine Line

GF Piping Systems CNC Automated Butt-Fusion Machine Line GF 400 (125 – 400 mm) GF 500 (200 – 500 mm) GF 630 (315 – 630 mm)

Features Continuos Development in Close Collaboration with End Users The GF CNC line incorporates various clever features to simplify the operation of the equipment with extreme focus on operator safety and ensuring jointing quality and reliability. These machines work hand in hand with the specialist on the construction site. For training and after sales service you can rely on the world-wide network of service stations of GF Piping Systems. Pipe planer with safety lock Movable 3rd clamp and microswitch Heating element with high quality non-stick PTFE coating Storage case for heater and planer Tilting (GF400 and 500) and detachable upper clamps CNC Hydraulic unit with touch-screen interface for automated control of pressure, temperature, time 2

Benefi ts Innovative, User-Friendly and Reliable The GF CNC machine line is designed for water as well as gas applications, providing high repetitive accuracy in jointing PE and PP according to the approved national guidelines or following freely programmable welding cycles by the operator. Flexibility The sliding 3rd clamp of the base machine provides a time saving, fl exible system for clamping bends and tees without additional tools. The tilting design of the GF400 & 500 upper clamps allows quick and easy pipe fi xation, alignment and removal. Whenever necessary, the upper clamps may also be removed. Simplicity GF CNC hydraulic units incorporate intuitive touch-screen operator interface, all surrounded by a robust plastic housing. All hydraulic and electric connections are positioned on the rear panel and protected by the housing. Only one mains cable to the generator is required! Oil level control and refi lling can be easily made without disassembling the unit. Users safety is assured by a locking mechanism and a micro switch preventing accidental operation of the planer motor. Quality The base machines are equipped with a pull-off mechanism to separate the pipe ends safely from the heater plate. Optimised heat distribution on the PTFE coated heater plate ensures unifi ed heat energy transfer into the pipe ends. By the use of the automated CNC machines, operator errors can be minimized and the jointing parameters can be traced. 3

The system Innovative and User-friendly GF 400-500-630 CNC machines are equipped with innovative and user-friendly CNC hydraulic unit. With a distance measurement device mounted into the base machine all signifi cant movements of the carriage are supervised during the process. The hydraulic unit is made with a robust inner aluminium case and protected by a shock adsorbing plastic housing. The hydraulic unit distributes power to the planer and heating element, which are plugged in with high quality connectors. The mains cable can be stored on a cable drum to simplify transportation of the unit. Oil level control and refi lling is fast and easy without dissassembling. Potentiometer on base machine All connections on rear panel Oil level check & refi ll CNC Hydraulic unit The GF CNC machine line performances are focused on safety, operative comfort and reliability of automated butt-fusion jointing. GF500 CNC GF400 CNC GF630 CNC 4

Details High Quality Fusion Cycles Through Automated Process The GF CNC hydraulic control unit is designed to support the operator during the process with an easy interaction. GF CNC machines guide the operator from the preparation to the end of the jointing process by use of symbols and graphics. The selection and input of welding and additional data (weld- ing standard, material, diameter, SDR, operator ID, traceabil- ity data ISO 12176 - 4) is intuitive and time saving by using industrially proven touch screen technology. Touchscreen interface The fusion parameters - pressure, time and temperature - are automatically calculated, regulated and controlled according to the selected country specifi c guidelines. For non standard dimensions 10 free programmable welding cycles are available. Various confi guration possibilities, like automatic bead-build up phase, insertion of GPS coordinates, data input (operator ID, traceability pipe code...) via barcode scanner are availa- ble. USB memory key with cover The prefered menu language can be chosen from a language set. The welding reports can be stored on a standard USB memory key, which is supplied with the machine as well as the SUVI WIN-WELD software, to be transfered to PC. Preinstalled socket is provided for connection of barcode scanner to manage traceability data. Barcode scanner (Optional) 5

Accessories At a Glance Each welding job is diff erent and requires dedicated accessories to increase productivity before, during and after the fusion process. Flange adapter clamping unit This accessory supports welding of short-end fi ttings (fl ang- es) to pipes. Depending on the components to be jointed, the stub-end holder can be fi tted both on the outer clamp or the sliding 3rd clamp. Chamfered upper clamps This accessory is useful for welding short-leg bends having diameters equal to the maximum available for the machine: e.g. bend Ø 630 mm with a GF 630 machine. Set of reduction inserts For all three machines complete sets of reduction inserts are available, consisting of 4 narrow and 4 wide half rings of each dimension. The narrow half rings are generally used to fi x short-leg fi ttings, while the wide ones enable also easy re-rounding of pipes. Hoist unit For all three machines a complete hoist unit is available, consisting of frame to be fi xed on the base machine and swiveling arm, for carrying planer and heating element. A weight compensator for GF400/500 and an electrical motor with 2 hoisting speeds for GF 630 are also available. 6

Technical data CNC Automated Butt-Fusion Machine Line The GF CNC family covers the pipe dimensions from Ø 125 mm to Ø 630 mm and is built to join pressure pipes for transportation of gas, water and other fl uids. Technical data GF 400 GF 500 GF 630 Butt-fusion machine size GF 400 CNC GF 500 CNC GF 630 CNC Pipe diameter range (mm) 125 – 400 200 – 500 315 – 630 Power supply 3 phase 400V, 50 Hz Power rating [W] 5.700 6.300 11.000 Mains connector CEI – 16A Net weight [kg] 205 480 615 Packaging dimension W/D/H [cm] 143 x 137 x 106 180 x 150 x 110 165 x 140 x 135 7

GF Piping Systems Worldwide at Home Our sales companies and representatives ensure local customer support in over 100 countries www.gfps.com Argentina / Southern South America Denmark / Iceland Malaysia Singapore Georg Fischer Central Plastics Sudamérica S.R.L. Georg Fischer A/S George Fischer (M) Sdn. Bhd. George Fischer Pte Ltd Buenos Aires, Argentina 2630 Taastrup 40460 Shah Alam, Selangor Darul Ehsan 11 Tampines Street 92, #04-01/07 Phone +54 11 4512 02 90 Phone +45 (0) 70 22 19 75 Phone +60 (0) 3 5122 5585 528 872 Singapore gfcentral.ps.ar@georgfischer.com info.dk.ps@georgfischer.com Fax +60 (0) 3 5122 5575 Phone +65 6747 0611 www.gfps.com/ar www.gfps.com/dk my.ps@georgfischer.com Fax +65 6747 0577 www.gfps.com/my sgp.ps@georgfischer.com Australia Finland www.gfps.com/sg George Fischer Pty Ltd Georg Fischer AB Riverwood NSW 2210 Australia 01510 VANTAA Mexico / Northern Latin America Spain / Portugal Phone +61 (0) 2 9502 8000 Phone +358 (0) 9 586 58 25 Georg Fischer S.A. de C.V. 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Ltd. ro.ps@georgfischer.com gfcentral.ps@georgfischer.com Songlindian, Zhuozhou city, Korea www.gfps.com/int www.centralplastics.com Hebei province, China, 072761 Georg Fischer Korea Co. Ltd Phone +86 312 395 2000 Unit 2501, U-Tower Russia International Fax +86 312 365 2222 120 HeungdeokJungang-ro Georg Fischer Piping Systems (Switzerland) Ltd Georg Fischer Piping Systems (Switzerland) Ltd chinaust@chinaust.com (Yeongdeok-dong) Moscow 125040 8201 Schaffhausen/Switzerland www.chinaust.com.cn Giheung-gu, Yongin-si, Gyeonggi-do Phone +7 495 748 11 44 Phone +41 (0) 52 631 3003 Phone +82 31 8017 1450 ru.ps@georgfischer.com Fax +41 (0) 52 631 2893 Fax +82 31 217 1454 www.gfps.com/ru info.export@georgfischer.com kor.ps@georgfischer.com www.gfps.com/int www.gfps.com/kr The technical data are not binding. They neither constitute expressly warranted characteristics nor guaranteed properties nor a guaranteed durability. They are subject to modification. Our General Terms of Sale apply. 700.671.550 PCOM_9200_4a (09.16) © Georg Fischer Piping Systems Ltd CH-8201 Schaffhausen/Switzerland, 2016