Automated infrared fusion machine IR-315 A - Product Range

GF Piping Systems Product Range Automated infrared fusion machine IR-315 A

IR-315 A Peace of mind in quality of jointing Pressure piping systems for industrial applications place high demands on mechanical stability, reproducibility and quality of fusion jointing. The new IR-315 A is part of the automated IR-A family made by GF. Automation, intuitive handling, system security and the revolutionary cooling system for big dimensions enable highest reproducibility, quality and efficiency for installers and operators. Automated facer unit Integrated cooling system Automated heater unit Safety bar Ambient temperature sensor Lockable main switch Circuit breakers Protected level adjustment

Easy and standardized transportation 12.1’’ touchscreen display on pivoting arm Transport cases with integrated Euro-pallet Smart storage Two-hand buttons for safe operation Working table for clean room conditions including all necessary accessories for example printer and clamping inserts Specifications IR-315 A Dimensions d110 – d315 mm (4’’ – 12’’) Automated clamping slide Materials PVDF SYGEF PP grey PROGEF PP-H PROGEF PE100 ecoFIT (≤ d225 mm) Languages English, German, Korean Interfaces: Power supply 400 V 50/60 Hz, max. 5000W, • 4 x USB integrated UPS (uninterruptible power supply) • Ethernet Machine control PLC (programmable logical • 230V output controller) Working temperature range +5°C to +40°C Fusion factor fs ≥ 0.80 Weight machine/ incl. transport case 665kg / 720kg IR temperature Weight working table / incl. transport case 300kg / 350kg sensor Dimensions transport case machine L x W x H 1.2 x 0.8 x 1.45 m Dimensions transport case working table L x W x H 1.2 x 0.8 x 1.0 m Conformance/ standards DVS 2007-6, DVS 2203-1 Compliance to 2006/42/EC (MD) + 2004/108/ EC (EMC) Applications Fusion machine and working table are designed for Video camera industrial applications and clean room conditions Purchase order number for fully equipped machine (with working table) 790.165.001

IR-315 A Automated Fusion Machine and Spare Parts IR-315 A Automated Fusion Machine Model: • Fully equipped automated infrared fusion machine and working table designed for industrial applications and clean room conditions • Welding of PVDF SYGEF (Standard/Plus), PP PROGEF (Standard/Plus), PE100 ecoFIT (d≤d225 mm) • Dimensions d110-315 mm • Automated facer, clamping slide and heater • Integrated cooling system • User friendly touch-screen interface 12.1” with various languages • 4 USB interfaces, LAN Ethernet interface, 230 V Output • Integrated video camera and temperature sensors • Clamping inserts d110-280 mm (8 pcs. per dimension) • End caps PE d110-315 mm (4 pcs. per dimension) • Transport cases with integrated Euro-pallet (fusion machine and working table) • 3-phase AC (50/60 Hz) 400 V L1/L2/L3/N/PE • Set of facing knives (2 pcs.) • Torx key (T25) for facing knife • Hexagon keys (10 mm + 8 mm) • Fork key (36 mm) • Cleaning brush • Label printer (incl. ribbon 24 mm) •  Instruction manual d-d Code Weight (mm) (kg) 110 - 315 790 165 001 1070.000 Clamping inserts • The clamping inserts are different for each dimension. They are used to clamp and position the   pipe components. d Code Weight Pieces (mm) (kg) 110 790 165 010 1.500 1 125 790 165 011 1.400 1 140 790 165 012 1.300 1 160 790 165 013 1.300 1 180 790 165 014 1.200 1 200 790 165 015 1.100 1 225 790 165 016 1.000 1 250 790 165 017 0.900 1 280 790 165 018 0.700 1   1

Set of end caps • A set includes 4 end caps. The end caps are different for each dimension. The ends of the pipe must be closed. The caps prevent heat loss due to airflow in the fusion zone and guarantee op-   timum fusion results of the pipe components. d Code Weight Pieces (mm) (kg) 110 790 133 038 0.180 4 125 790 133 039 0.150 4 140 790 133 040 0.180 4 160 790 133 041 0.045 4 200 790 133 042 0.080 4 225 790 133 043 0.400 4 250 790 134 151 0.400 4 280 790 134 152 0.400 4 315 790 134 153 0.400 4 Set of facing knives • A set includes two facing knives and ten screws. Each facing knife has four blades. In case of a   blunt blade the facing knife may be turned three times before it must be replaced. d-d Code Weight Pieces (mm) (kg) 110 ‐ 315 790 165 549 0.100 2 Torx key  • For facing knives Description Code Weight (kg) T25 790 133 577 0.009 Cleaning brush Code Weight (kg) 790 133 198 0.055 2

Accessories Tangit KS Cleaner • Special cleaner for plastic fusion connections in the materialof PP, PE, PVDF and PB • Suitable for Tangit Rapid. Must not be used for solvent cementing • DVGW approved •  DW 5290 BR 0464 Size Code Weight (kg) 1 liter 799 298 023 0.872 Cleaning tissue KO-TON-R Minimum order quantity 100 pieces • This cleaning tissue is suitable for the cleaning of the welding zone of piping components, be-   cause it is lint free and clean room checked. Code Weight (kg) 790 122 085 0.005 Label Printer •  Label 36 mm included, order Label 24 mm separately description Code Weight (kg) Label Printer Brother PT-P900W 790 131 066 2.740 Ribbon 24 mm Brother TZe-251 790 131 065 0.100 3

Technology The pioneer in IR fusion GF Piping Systems has been the pioneer and leader for innovative infrared fusion technology since 1992. We have been working closely together with our customers focussing on their real-life needs. As a result we developed the automated IR-A family, which covers the dimension range from d20 up to d315 mm. Advantages of IR fusion • Short welding time • Minimal defined bead IR (infrared) fusion Conventional butt fusion • High reproducibility • High reliability • Less thermo-stress • Best for high purity applications The optimized heating process Non-contact heating (IR) shortens the heating time by more than 30% compared to conventional butt fusion. The entire equalization process is no longer necessary which solves the problem of varying bead formations”. The tendency for melted material to stick to the heating element (especially PVDF) is eliminated. The one-stop-shop solution 7 Jointing cross- Welding principle section (PP)

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