Automated infrared fusion machine IR-315 A

GF Piping Systems Peace of mind with big dimensions Automated infrared fusion machine IR-315 A

IR-315 A Easy and standardized transportation Peace of mind in quality of jointing 12.1’’ touchscreen display Pressure piping systems for industrial applications place high demands on mechanical stability, on pivoting arm Transport cases with integrated Euro-pallet reproducibility and quality of fusion jointing. The new IR-315 A is part of the automated IR-A family made by GF. Automation, intuitive handling, system security and the revolutionary cooling system Smart storage for big dimensions enable highest reproducibility, quality and effi ciency for installers and operators. Two-hand buttons for safe operation Automated facer unit Integrated cooling system Working table for clean room conditions including all Automated necessary accessories for example printer and clamping heater unit inserts Specifi cations IR-315 A Dimensions d110 – d315 mm (4’’ – 12’’) Automated clamping slide Materials PVDF SYGEF PP grey PROGEF Safety bar PP-H PROGEF PE100 ecoFIT (≤ d225 mm) Languages English, German, Korean Interfaces: Power supply 400 V 50/60 Hz, max. 5000W, • 4 x USB integrated UPS (uninterruptible power supply) Ambient • Ethernet Machine control PLC (programmable logical temperature • 230V output controller) sensor Working temperature range +5°C to +40°C Fusion factor fS ≥ 0.80 Weight machine/ incl. transport case 665kg / 720kg IR temperature Weight working table / incl. transport case 300kg / 350kg Lockable main sensor Dimensions transport case switch machine L x W x H 1.2 x 0.8 x 1.45 m Dimensions transport case working table L x W x H 1.2 x 0.8 x 1.0 m Conformance/ standards DVS 2007-6, DVS 2203-1 Circuit breakers Compliance to 2006/42/EC (MD) + 2004/108/ EC (EMC) Applications Fusion machine and working table are designed for Video camera industrial applications and clean room conditions Protected level adjustment Purchase order number for fully equipped machine 2 3 (with working table) 790.165.001

Features The user-friendly machine Automated fusion process Active cooling system Minimizes operator errors and immediately picks up Reduces cooling time up to 30% any operational issues • Integrated in clamping device • Facing is fully automated • With fi ltered / cleaned air • Heating is fully automated • 360° air fl ow starts automatically after joining • Jointing process is automated More free space Adjustable facing Ideal for complex installations Flexibility in design and installation • Facer and heater do not interfere with the • Length options up to 5mm (default: 2mm) components • Individual facing values on both sides • Clamping slides designed for fl ange connections • Refacing on one side possible • Precise prefabrication possible • Facing knife with four blades Interactive handling Easy setup Easy to use Safe and easy machine preparation • Ergonomic adjustable touchscreen display • Heater, facer and clamping slide move automatically • Graphical user interface (GUI) in work and transport position • Video guided process steps • No assembling of heater and facer necessary • Multilingual instructions • Ready for welding within minutes 4 5

Quality control Technology No compromise in quality The pioneer The demand for quality control is constantly increasing. End user frequently require comprehensive documentation of the fusion process. Fusion joint documentation must be easy, safe and economical to in IR fusion obtain. The IR-315 A creates peace of mind. GF Piping Systems has been the pioneer and leader for innovative infrared fusion technology since 1992. We have been working closely together with our customers focussing on their real-life needs. As a result we developed the automated IR-A family, which covers the dimension range from d20 up to d315 mm. Measures all temperatures Integrated process and Increased e ciency and time saving quality control Ambient temperature sensor Advantages of IR fusion • Permanent data alignment • Heater temperature is controlled • Jointing distance and jointing pressure are controlled • Short welding time • Component temperature measured by IR sensor and monitored by the machine • Minimal defi ned bead • Heating and cooling process are adjusted according to • High reproducibility IR (infrared) fusion Conventional butt fusion the ambient temperature • High reliability • Less thermo-stress • Best for high purity applications The optimized heating process Non-contact heating (IR) shortens the heating time by more than 30% compared to conventional butt fusion. The entire Integrated video camera Data traceability equalization process is no longer necessary which solves the problem of varying bead formations”. The tendency for Enhanced quality control Simplifi es QA / QC melted material to stick to the heating element (especially • Records handling and preparation • Soft copies via USB connection PVDF) is eliminated. • Enables traceability • No additional software needed • Exportable video fi les • Clear OK or NOK (Not OK) message • Up to 5 printouts for protocol and label Applications The one-stop-shop solution Microelectronics Clean water applications Chemical process industry Energy 6 7 Jointing cross- Welding principle section (PP)

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