Automated infrared fusion machine IR-110 A

GF Piping Systems Peace of mind Automated infrared fusion machine IR-110 A

IR-110 A Easy to clean and safe to use Peace of mind in quality of jointing Automated heater unit Pressure piping systems for industrial applications place high demands on mechanical stability, reproducibility and quality of fusion jointing. The IR-110 A is the new generation of infrared fusion machines by GF. Automation, intuitive handling and system security enable highest e ciency for installers and operators. Safety bar and removable shavings tray Smart transportation IR temperature sensor Automated facer unit Automated clamping slide Video camera Ambient temperature Transport case with integrated pallet sensor Interfaces: • 4 x USB • Ethernet Specifi cations IR-110 A • 230V output Dimensions d20 – d110 mm (½’’ – 4’’) Materials PVDF SYGEF PP grey PROGEF Two-hand buttons for a safe PE100 ecoFIT 12.1” touchscreen display operation PP-n PROGEF Natural Languages English, German, Korean Power supply 230V 50/60Hz, max. 2000W, integrated UPS (uninterruptible power supply) End caps & Integrated working table Machine control PLC (programmable logical clamping inserts in controller) high purity tray Working temperature range +5°C to +40°C Fusion factor fS ≥ 0.80 Fusion data storage min. 2500 fusions (protocol, label and video fi les) Weight machine/ incl. transport case 130kg / 250kg Dimensions transport case Label printer, L x W x H 1.0 x 0.8 x 1.35 m documents, brush, Conformance/ standards DVS 2007-6, DVS 2203-1 tools Compliance to 2006/42/EC (MD) + 2004/108/ EC (EMC) Applications Fusion machine designed for industrial applications and clean room conditions Purchase order number for fully equipped machine Space for additional (with working table) 790.164.001 equipments 2 3

Features Quality control The user-friendly No compromise machine in quality The demand for quality control is constantly increasing. End customers frequently require unequivocal proof and documentation of the fusion process. Fusion joint documentation must be easy, safe and economical to obtain. The IR-110 A creates peace of mind. Automated fusion process Integrated process and quality Minimizes operator errors and immediately picks up control any operator issue Permanent data alignement • Facing is fully automated • Jointing distance and jointing pressure are controlled • Heating is fully automated and monitored by the machine • Jointing process is automated More free space Measures all temperatures Ideal for complex installations Increased e ciency and time saving • Facer and heater do not interfere with the • Ambient temperature sensor components • Component temperature measured by IR sensor • Clamping slides designed for fl ange connections • Heating and cooling processes are adjusted according to the ambient temperature Interactive handling Integrated video camera Easy to use Enhanced quality control • 12.1‘‘ touchscreen display • Records handling and preparation • Graphical user interface (GUI) • Enables traceability • Video guided process steps • Exportable video fi les • Multilingual instructions Adjustable facing Data traceability Flexibility in design and installation Simplifi es QA / QC • Lenght options up to 5mm (default: 2mm) • Soft copies via USB connection • Individual facing values on both sides • No additional software needed • Refacing on one side possible • Clear OK or NOK (Not OK) message • Up to 5 printouts for protocol and label 4 5

Technology Complete systems, services and trainings The pioneer in IR fusion The one-stop-shop solution In 1992, GF Piping Systems introduced the fi rst IR fusion machines. Since then GF Piping Systems is a solution provider in the piping systems market. GF Piping Systems became a leader for innovative fusion technology. We have been This includes, in addition to the core products (pipes, fi ttings, valves, and working strongly together with customers and kept in touch with their needs. As a result fusion machines) service and customer training, such as certifi ed welding we developed the new automated IR-110 A: user friendly, bigger screen, enhanced QA/QC courses and maintenance courses. The correct installation of our products and high reproducibility. is just as important as the quality of the products themselves. 1992 2003 2009 2012 2017 2018 IR-63 & IR-225 Plus IR-315 Plus IR-110 Plus IR-450 IR-110 A IR-315 A Total plastic d20 – d63 mm d225 – d315 mm d20 – d110 mm d315 – d450 mm d20 – d110 mm d110 – d315 mm Sales & d63 – d225 mm rental pool solution Over 70’000 products Sales companies world- IR (infrared) fusion Conventional butt fusion wide, global and local Advantages of IR fusion rental pools • Short welding time • Minimal defi ned bead Service & • High reproducibility • High reliability Training maintenance • Less thermo-stress Trainings for welders, Worldwide • Best for high purity applications weld bead inspection and maintenance centers, special maintenance engineering services, after sales The optimized heating process support Non-contact heating (IR) cuts the heating time by more than 30% compared to conventional butt fusion. The entire equalization process is no longer necessary, what ends the problems with varying bead formations. The tendency for melted material to stick at the heating element (especially for PVDF) is eliminated. Applications Microelectronics Chemical process industry Clean water applications Energy Ultrapure water (UPW) is the SYGEF is uniquely equipped to Wherever defi ned water quali- For secure processing in water lifeblood of semiconductor wet provide a broad and versatile ties and controlled processes and chemical applications the processing. SYGEF Plus system solution for the safe convey- are required PROGEF Plus PROGEF Standard system manufactured out of PVDF high ance of aggressive chemicals in off ers reliable and economical combines high performance purity material added with extreme conditions. The excel- system solutions. With PROGEF utilization with outstanding latest IR fusion technology lent life span for temperatures Plus high purity water specifi - material properties. This leads off ers an industrial benchmark up to 140°C including UV- cations and quality standards to a benefi cial gain in condi- solution with excellent leach- resistance even allows outside are dependably met. tions of safety and health. out values and no rouging. installations. 6 7 Jointing cross- Macro-image Welding principle section (PP) (PP)

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