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"IoT Conversion of Tools" POKAYOKE TOOLS (Pokayoke Transmitter/Reciever)
Product Catalog
Helping Operator Mistake Prevention (Pokayoke) in the production process using tools such as torque wrench, pliers wrench, and power tools.
This is a group of IoT tools designed to prevent operator mistakes (Pokayoke) in production processes that require high quality, such as assembly processes.
By combining compatible tools with our Pokayoke wireless devices (transmitter/receiver), you can use them as Pokayoke Tools. Compatible tools available include a torque wrench, pliers wrench, check pen (marking pen), electric power tool, riveter, grease gun, and proof mark stamp.
We have an extensive track record of usage in factories in a wide range of industries including domestic and overseas automobiles, automobile parts, motorcycles, air conditioning, and construction materials; we also have extensive references, so you can use our tools with confidence.
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Document Information
| Document Title | "IoT Conversion of Tools" POKAYOKE TOOLS (Pokayoke Transmitter/Reciever) |
|---|---|
| Document Type | Product Catalog |
| File size | 8.4Mb |
| Category | |
| Company | HERUTU ELECTRONICS CORPORATION (Documents List) |
Documents related to this company
Document Contents
Page1
POKAYOKE TOOLS
TW-800 Series
TW-800
S e r i e s
QR code for the latest QR code for Pokayoke-compatible QR code for distributors in each country
Pokayoke-compatible tools on web page tools on YouTube
Please contact your nearest distributor.
202605000E
Page2
Helping Operators Pokayoke-compatible Tools Lineup
"Mistake-Proofing" (Pokayoke)
The Pokayoke Tools (TW-800 Series) are a group of IoT tools designed to help
operators "mistake-proofing" (pokayoke) in production processes that demand
high quality, such as assembly and inspection processes.
Pokayoke-compatible Tools
(equipped with Pokayoke transmitters) Pokayoke Receivers QR code for the latest
Pokayoke-compatible
tools on web page
We have an extensive lineup of
receivers with various
interfaces. You can choose
according to your network Pokayoke Tools (TW-800 Series) Lineup
environment. Pokayoke Tools (TW-800 Series) Lineup ▶ P7
· I/O relay output
· RS-232C serial output
· LAN connection
Herutu Electronics Original Tools · CC-Link IE Field Basic support
· Count display
Comm. Distance Pokayoke Pokayoke Pokayoke Pokayoke Pokayoke Pokayoke
Slim Transmitter Slim Transmitter Transmitter Compact Transmitter Wireless Unit Wireless Module
Approx. 30-70 m TW-820T TW-810T TW-800T TW-850T HCP-2402T-MC HRF-2402
( 98-230ft ) Indoors
(may vary depending on usage conditions)
A tool (transmitter)
and a receiver can Connector Fitting Electric Makita Impact Wrenches, Impact Drivers,
be easily paired Torque Wrenches Pliers Wrenches Checkers Screwdrivers Cable Tie Tools Air Tools Hand Pumps Screwdrivers, etc.*1 Check Pen S
Tools from Tool Manufacturers for use. Pokayoke Receivers (without Counter Feature) Lineup ▶ P9
TW-800R Series
Pokayoke (Mistake-Proofing) Cases
CASE 1 Pokayoke for marking tasks with the Check Pen S
TW-800R TW-800R-EXP TW-800R-EXS TW-800R-EXL TW-800R-EXB TW-800R-SLNX
Marking two locations
with the Check Pen S 1 Max.
4 UNLIMITED UNLIMITED UNLIMITED CC-Link
I / O Transmitters Serial Transmitters LAN Transmitters IE Field 2
Transmitter I / O
Transmitters Support Support Support Basic Transmitters LAN I / O
Support Support RS-232C Support
Buzzer
Pokayoke Receivers (with Counter Feature) Lineup ▶ P11
TW-800R Series
Integrated Pokayoke START PASS
Wireless Module
HRF-2402 Simple Pokayoke Counter Pokayoke Counter Simple Pokayoke Counter Mobile Pokayoke Counter
TW-800R-SC TW-800R-EXC TW-800R-SCL TW-800R-MCL
CASE 2 Pokayoke for fastening work with a power tool
Fastening two points 1 I/O Specified Max. I/O Specified Specified Specified
Count
PASS/FAIL 4 Count Count
Max. Max. 1 I/O 1 I/O Count
Max. Max.
Transmitter PASS/FAIL
Support (JUDGE Output) 99 Transmitters (JUDGE Output) 99 Transmitter PASS/FAIL LAN
(JUDGE Output) Transmitter LAN PASS/FAIL
Support Support 999 Support (JUDGE Output) 999
with a power tool
*1: For purchasing Makita impact drivers / impact wrenches / screwdrivers, please contact the person in charge of special procurement at Makita Co., Ltd. Email: tokuju_mkt@m1.makita.co.jp
Buzzer
Communication Distance
START
Integrated Pokayoke PASS
Wireless Module Pokayoke Transmitters Pokayoke Receivers (TW-800R Series)
HCP-2402T-MC TW-800T
CASE 3 Pokayoke for fastening work with a torque wrench TW-850T
Check Pen S 30 m (98 ft)
Fastening two HCP-2402T-MC
points with a
torque wrench
TW-810T 50 m (164 ft)
Relay Relay
START Output Output
Pokayoke slim TW-820T
transmitter TW-810T PLC, etc. PLC, etc. 70 m (230 ft)
installed
1 Introduction of Pokayoke Tools Pokayoke Tools Lineup 2
Main Compatible Tools
Page3
Check Pen S Lineup Pliers Wrenches Lineup
In combination with the Pokayoke Tools TW-800 series receiver, the Check Pen S prevents A pliers wrench is a tool used to lock hose clamps by detaching or removing pins from the hose
omission of marking work using a pen or self-inking stamp in the production process. It is clamps used to lock radiator hoses, engine hoses, etc. It can be used for mistake-proofing
compatible for use with a variety of commercially available pens and self-inking stamps. (pokayoke) in combination with the Pokayoke Tools TW-800 series receiver.
Prevention of cracks in pipes: Battery level notification: Jaws Bumper
adopted a material that rarely The jaws are brazed with a high hardness material.
cracks due to ink adhesion. an LED light notifies when the remaining battery This prevents excessive jaw opening.
level is less than 10%.
Using the production pro-
Switch damage prevention: cess support software for Bumper Pokayoke Transmitter
Pokayoke Too ls "PO- An adjustment screw prevents a Either a Pokayoke slim transmitter
adopted a mechanism that hardly KAYOKE plus", you can false transmission. TW-820T/TW-810T or a Pokayoke
damages the switch after 1 million accurately know the time
uses (in-house study). to replace the battery on transmitter TW-800T is attached.
the software screen.
High sealing performance: Improved battery holder: Spring Switch
adopted a switch with high sealing Jaws open to a certain width. It is the same mechanism as a torque
performance (environment resistance) adopted a mechanism to firmly hold the coin wrench with limit switch.
to prevent foreign matter such as battery (CR2032)
dust and ink from entering the switch.
Transmission Timing False Transmission
Prevention Feature
We offer the Inkless Pen DPEN-02S, which
Strap attachment: According to your desired transmission timing, "transmission when grasping the hose clamp with the pliers wrench (TW-810T / TW-800T)" and Our pliers wrench has a false
enables mistake-proofing (pokayoke) in "transmission when releasing the hose clamp from the pliers wrench (TW-810T-PLR / TW-800T-PLR)" can be selected. t ransmission prevent ion
a strap can be attached to prevent marking tasks without ink adhering to the feature, so it only transmits
dropping during work. products. It can be used with the CP-02SX. Transmission When Grasping Transmission When Releasing when g rasp ing above a
[ TW-820T / TW-810T / TW-800T ] [ TW-810T-PLR / TW-800T-PLR ] certain thickness. The tool is
s h i p p e d w i t h a d e f a u l t
sett ing to transmit when
grasping an object whose
The Check Pen S is compatible with various commercially available pens and self-inking stamps. Transmission Transmission
When Grasping thickness of 1 mm (0.04")
When Releasing and above. The thickness
Model Type Part Number Manufactures Country Main Body
Unit Barrel Pen Cap Grasp the tabs of the Slide the hose clamp to its Grasp the tabs of the Slide the hose clamp to its Release the tabs of the can be adjusted with the
hose clamp. intended position. hose clamp. intended position. hose clamp bumper (adjustment screw).
PX-20 Mitsubishi Pencil
MMP-20 Pentel Japan
Inkless Pen DPEN-02S Heruru Electronics
CP-02SX Pen Camlin Paint Marker Kokuyo Camlin CP-SX CP-02S-PP CP-S-CA
EK-400XF Shachihata India
PAINT MARKER No.CP Snowman Indonesia
Artline70 Shachihata
CP-05SX Pen PX-21 Mitsubishi Pencil Japan CP-SX CP-05S-PP Please use the originally supplied pen cap.
CP-09SX Pen H-DM Tombow Japan CP-SX CP-09S-PP -
Small Type [ JPS100Y ] Light Type [ JPS175Y2 ] Light & Slim Type [ JPS175YS ] Standard Type [ P200Y2 ] Thin Nose Type [ SN200Y2 ]
CP-11SX Pen K-177N Shachihata Japan CP-SX CP-11S-PP CP-S-CA Length 200 mm (7.9") Weight 300 g (10.6 oz) Length 230 mm (9.1") Weight 350 g (12.3 oz) Length 230 mm (9.1") Weight 340 g (12.0 oz) Length 245 mm (9.6") Weight 410 g (14.5 oz) Length 250 mm (9.8") Weight 420 g (14.8 oz)
Jaw Opening 10-12 mm (0.4-0.5") Jaw Opening 10-12 mm (0.4-0.5")
CP-26SX Self-Inking Stamp X-BKL Shachihata Japan CP-SX CP-26S-PP CP-S-CA Jaw Opening 10-12 mm (0.4-0.5") Jaw Opening 10-12 mm (0.4-0.5") Jaw Opening 10-12 mm (0.4-0.5")
Max. Jaw Opening approx. 20 mm (0.8") Max. Jaw Opening approx. 25 mm (1.0") Max. Jaw Opening approx. 25 mm (1.0") Max. Jaw Opening approx. 25 mm (1.0") Max. Jaw Opening approx. 25 mm (1.0")
CP-70SX Pen Skill Writer III Shinwa Japan CP-SLX CP-70S-PP Please use the originally supplied pen cap.
CP-71SX Self-Inking Stamp TAT Stamper F11 XQT-11C Shachihata Japan CP-SLX CP-71S-PP Please use the originally supplied self-inking stamp cap.
CP-72SX Pen Steel Paint NEO Alton Japan CP-SLX CP-72S-PP Please use the originally supplied pen cap.
CP-81SX Self-Inking Stamp Name Stamp XL-11 Shachihata Japan CP-SLX CP-81S-PP Please use the originally supplied self-inking stamp cap.
Note: The Check Pen S includes main body unit, barrel, and pen cap (applicable model only). Pens and self-inking stamps not on the list are also supported. Please feel free to contact us.
■Specifications Bent Nose Upward Type [ BN200YU2 ] Spring Hose Clip Type [ AE200 ] Super Wide Jaw Opening Type [ LN240SR ] Wider Jaw Opening Type [ T-308R ] Snap Ring (for Shaft) Type [ FOS-185 ]
Comm. Distance 30 m / 33 yd (depends on usage conditions) Options Length 250 mm (9.8") Weight 410 g (14.5 oz) Length 245 mm (9.6") Weight 500 g (17.6 oz) Length 240 mm (9.4") Weight 350 g (12.3 oz) Length 255 mm (10.0") Weight 380 g (13.4 oz) Length 205 mm (8.1") Weight 300 g (17.6 oz)
Jaw Opening 10-12 mm (0.4-0.5") Jaw Opening approx. 40 mm (1.5") Jaw Opening 17-20 mm (0.7-0.8") Jaw Opening approx. 17 mm (0.7") Jaw Opening approx. 6-8 mm (0.2-0.3")
Battery Life 300,000 Uses (depends on usage conditions) Max. Jaw Opening approx. 25 mm (1.0") Max. Jaw Opening approx. 40 mm (1.5") Max. Jaw Opening 30 mm (1.2") Max. Jaw Opening approx. 17 mm (0.7") Max. Jaw Opening approx. 21 mm (0.8")
Note: Bent nose downward type BN200YD2 Use Range of Snap Ring: 10-40 mm (0.4-1.6")
Available Countries Japan / Canada / USA / China / Korea / Thailand / Vietnam(CP-SX only) / is also available. Note: There is no function for preventing a
Philippines / Indonesia (CP-SX only) / India false transmission.
* Snap ring (for bore) type is also available.
Input 1 Test Switch
Display Communication Status and Time to Replace the Battery
Notification LED (Green / Red) Replacement Springs Customized Products (Examples)
Power Source 1 Coin Battery (CR2032)
Frequency Band 2,403 MHz-2,478 MHz (automatic free channel selection by
a frequency hopping function)
Antenna Chip Antenna Inkless Pen Main Body Unit Main Body Unit Barrel Pen Cap Strap
[ DPEN-02S ] [ CP-SX ] [ CP-SLX ] [ CP-##S-PP ] [ CP-S-CA ] [ CP-SXT ]
1 Coin Battery (CR2032) (with ## from the model For Standard For Wide Jaw Opening For Wider Jaw Opening
Accessory Note: The Check Pen S includes main body unit, barrel, and number differs depending Types Types Types
pen cap (applicable model only). Pen and self-inking on the pen and self-inking
stamp are not included. stamp in use) [SP-200] [SP-201] [SP-202]
JPS100Y JPS175Y2 T-308R
The available options may differ depending on the model. JPS175Y2 JPS175YS LN240SR
Options Please refer to the 'Options' section on the right and contact us JPS175YS P200Y2 AE200
P200Y2 SN200Y2
for details. SN200Y2 BN200YU2 We make with a minimum
BN200YU2 BN200YD2 quantity of one. Please
BN200YD2 feel free to contact us.
3 Check Pen S Pliers Wrenches 4
Page4
Pokayoke Wireless Unit HCP-2402T-MC Connector Half-fitting Prevention Checker
HCP-2402T-MC is a wireless unit capable of communicating with Pokayoke receivers.
An interface board is added to the "Pokayoke wireless module HRF-2402" installed in the Check Pen S, which Connector Fitting Checker Pokayoke (Mistake-Proofing) for Wire Harness Connector Fitting
has a proven track record in factories, and the unit is provided in a form that is easy to incorporate into a tool. In wire harness connector fitting work, the
connector fitting checker detects that the
Integrated Pokayoke
W i r e l e s s M o d u l e Unit Configuration connectors are locked together and wirelessly Pokayoke Compact Transmitter
TW-850T
HCP-2402T-MC transmits the work result. We individually manufacture to
Interface Board We customize the production to fit your match the shape when the
connectors are locked together.
Switch for Pairing specific connectors.
+ LED Display = Mechanism of the Connector Fitting Checker's Transmission
Antenna ■Specifications
Pokayoke External Dimensions
Wireless Module Input Pokayoke Wireless Unit (W x H x D) 28 x 55 x 32 mm (1.1 x 2.2 x 1.3")
HRF-2402 HCP-2402T-MC Weight About 45 g (1.6 oz)
1 Non-voltage Contact(transmitting by fitting When the connectors are
Input locked together, the
the locked state connector) connector fitting checker
■Specifications 1 Communication LED: (Green / Red) securely fits onto the
Display
External Dimensions connectors, turns on the
(W x H x D) 20.0 x 30.0 x 6.4 mm (0.79 x 1.18 x 0.25") (excluding protrusions) Power Supply 1 Coin Battery (CR2032) limit switch, and transmits.
Available Countries Japan / Canada / USA / China / Korea / Taiwan / Thailand / Vietnam / Philippines /
Indonesia / India
Input 1 Non-voltage Contact
Display 1 Communication LED: (Green / Red) Pull-Force Checker Pokayoke (Mistake-Proofing) for Connector Fitting onto Circuit Boards
Power Supply DC 2.2-6.0 V
In the process of fitting connectors onto circuit
boards, the connectors are pulled with a certain
●The communication distance is about 30 m (98 ft) indoors (may vary depending on usage conditions). force, and the detection of the connectors not
Features ●Equipped with a pairing switch, LED display, antenna and input, so it can be used as a built-in unit. coming loose is wirelessly transmitted the work
●Built-in proprietary communication protocol can greatly reduce the communication related development-hours. result.
We customize the production to fit your specific Manufacturing individually to match the shape of
the connector
connectors.
Impact driver / impact wrench / screwdriver models that can integrate HCP-2402T-MC.
Integratable Japan Mechanism of the Pull-force Checker Transmission
by Impact Driver: TDA040D/TDA070D/TDA100D/TDA140D ■Specifications
Impact Wrench: TWA070D/TWA100D/TWA140D/TWA190D External Dimensions
Retrofitting Screwdriver: FT024FD/FT060FD/FT060TD/FT120TD (W x H x D) 16.8 x 12.5 x 12.5 mm (0.66 x 0.49 x 0.49")
Angle Screwdriver: FL020FD/FL063FD
Impact Driver "For screwdriver models other than those mentioned above (FT***FD/FL***FD), retrofitting with the Weight About 135 g (4.8 oz) When the connector
Pokayoke transmitter TW-800T enables Pokayoke compatibility." is locked onto the
Impact Wrench 1 Non-voltage Contact(transmission by
Overseas circuit board, pulling
Screwdriver Impoact Driver: DTDA040/DTDA070/DTDA100/DTDA140 Input being pulled with a constant force)
Note: Adjustable through internal spring with a certain force
Impact Wrench: DTWA070/DTWA100/DTWA140/DTWA190 modification using the pull-force
Note: For purchasing Makita impact drivers / impact wrenches / screwdrivers, please contact the person in charge of special procurement at Makita Co., Ltd. Email: tokuju_mkt@m1.makita.co.jp Display 1 Communication LED: (Green / Red) checker turns on the
limit switch and
Power Supply 1 Coin Battery (CR2032) transmits.
Air Tool Conversion Box TFC-52-850
TFC-52-850 is a product that enables pokayoke (mistake-proofing) for fastening work with air tools by retrofitting Attachment for Pokayoke Compact Transmitter TFC-39-850
the Pokayoke wireless compact transmitter TW-850T to shut-off type bolts and nuts tightening air tools.
TFC-39-850 is a product that enables pokayoke (mistake-proofing) for fastening work
Air Tool Connection Diagram with an electric screwdriver by retrofitting the Pokayoke compact transmitter TW-850
to an electric screwdriver that outputs a ‘fastening complete’ signal.
Features The conversion box needs no power
supply. Connectors that can be
Shut-off Type post-processed (crimpable Attachment Connection Diagram
Air Tool with pliers, etc.)
●The exhaust pressure detection level can be adjusted with
the pressure controller. Conversion
Box
●A pneumatic-electric relay is built-in. Easy
The air tool in the photo is from the 'UAT' series by Uryu Seisaku, Ltd. Installation
●Battery replacement is easy due to the Pokayoke compact ■Specifications Pokayoke
transmitter TW-850T being equipped. Additionally, Compact
communication status is indicated by an LED and a buzzer. External Dimensions 70 x 127 x 35 mm (2.7 x 5.0 x 1.4") Transmitter
(W x H x D) (excluding protrusions) TW-850T
●The shut-off exhaust pressure tube (φ4 mm (0.16")) from Weight About 220 g (7.76 oz) Fixing the TFC-39-850 to the electric screwdriver with a hook-and-loop
the air tool can be connected. Input The pressure suction port (connection tube fastener.
diameter: 4 mm (0.16"))
Output 1 Non-voltage Contact Output Attachment with Resin Pedestal Note: The electric screwdriver in the photo is the Delvo Series SP type. 'Delvo' is a
(fixing TW-850T) registered trademark of Nitto Kohki Co., Ltd.
(connected to TW-850T) a Hook-and-loop
Note: The TFC-52-850 does not include the Pokayoke compact transmitter TW-850T. Fastener Note: The Pokayoke compact transmitter TW-850T is not included with the TFC-39-850.
5 Pokayoke Wireless Unit / Air Tool Conversion Box Connector Half-fitting Prevention Checker / Attachment for Pokayoke Compact Transmitter 6
Page5
Pokayoke Transmitters Pokayoke Transmitters Lineup
Customers can choose from our extensive lineup based on the tools they
Extensive Lineup want to make Pokayoke-compatible, as well as their desired communication
distance, battery life, etc.
Pokayoke Slim Transmitter Pokayoke Slim Transmitter Pokayoke Transmitter Pokayoke Compact Transmitter Pokayoke Wireless Unit
Pokayoke Slim Transmitter Pokayoke Slim Transmitter Pokayoke Transmitter Pokayoke Compact Transmitter TW-820T TW-810T TW-800T TW-850T HCP-2402T-MC
TW-820T TW-810T TW-800T TW-850T
Cable tie guns, hand pumps, Makita impact wrenches,
Supported Pliers wrenches, torque wrenches and more
The Pokayoke slim transmitters TW-820T and TW-810T significantly The Pokayoke transmitter TW-800T The Pokayoke compact self-inking stamps, electric impact drivers, screwdrivers
Tools Note: For a pliers wrench, transmission occurs the moment the hose clamp is grasped.
enhance the workability of Pokayoke-compatible tools by achieving a is a transmitter that can be transmitter TW-850T is a screwdrivers and more and more (*1)
slimmer design, extended battery life, and increased communication attached to tools such as torque transmitter that maintains the External
distance compared to the Pokayoke transmitter TW-800T. wrenches, pliers wrenches, etc. communication performance of Dimensions 32 x 66 x 10 mm (1.3 x 2.6 x 0.4") 34 x 71 x 17.5 mm (1.3 x 2.8 x 0.7") 28 x 55 x 12 mm (1.1 x 2.2 x 0.5") 20 x 30 x 6.4 mm
(W x H x D) (excluding protrusions) (excluding protrusions) (excluding protrusions) (0.8 x 1.2 x 0.3")
the Pokayoke transmitter
TW-800T while reducing its size, Comm. 70 m (76 yd) 50 m (55 yd)
Distance
and allows for easy battery (depends on usage conditions) (depends on usage conditions) 30 m (33 yd) (depends on usage conditions)
Further
Enhancement of Compatible
Communication Mounting Size replacement (by removing the 750,000 Uses
Performance Battery Life 900,000 Uses
battery cover). (depends on usage conditions) (depends on usage conditions) 300,000 Uses (depends on usage conditions) -
from TW-810T with TW-800T
Available Japan / Canada / USA / China / Japan / Canada / USA / China / Japan / Canada / USA / China / Japan / Canada / USA / China / Japan / Canada / USA / China /
Thailand / India Korea / Thailand / Vietnam / Taiwan / Thailand / Malaysia / Korea / Thailand / Vietnam / Korea / Taiwan / Thailand /
Countries
Indonesia / India Philippines / Indonesia / India Philippines / India Vietnam / Philippines /
Indonesia / India
Input 1 Non-voltage Contact Signal
Communication Result and Time to Replace the Battery LED for Monitoring
Display Communication Status Notification LED (Green / Yellow / Red)
Notification LED (Green / Red) Communication Results
Time to Replace the Battery Notification LED (Orange) (green/red)
Power Source 1 Coin Battery (CR2032)
32 mm (1.26") 32 mm (1.26") 34 mm (1.34") 28 mm (1.1") DC 2.2-6.0 V
Weight About 21g (0.74 oz) About 40g (1.41 oz) About 25g (0.88 oz) About 2.5g (0.09 oz)
Battery Life Battery Life Battery Life Battery Life Frequency
Band 2,403 MHz-2,478 MHz (automatic free channel selection by a frequency hopping function)
Features Features Antenna Inverted-F Metal Plate Antenna PCB Antenna Chip Antenna
●Battery Level Notification ●Communication Status ●Battery Level Notification ●Communication Status
Function Notification Function Function Notification Function 1 Wire Harness Connector with Micro 1 Wire Harness Connector with
Limit Switch Micro Limit Switch 1 Connector Cable for Connection
When the remaining battery level falls The communication status is displayed The battery level decrease can be In the case of OK communication, the Accessories [ TW810T-HCL ] [ TW800T-HCL ] [ ZHR-2-200 ] -
below approximately 10%, an orange in three stages (green/yellow/red LEDs checked using the test switch. When green LED lights up.
LED lights up, allowing you to light up). the battery level is low, the red LED In the case of NG (No Good: failed) 1 Coin Battery (CR2032) 1 Coin Battery (CR2032) 1 Coin Battery (CR2032)
accurately determine the timing for a lights up for 1 second. Furthermore, communication, the red LED lights up.
battery replacement. when the battery level further Additionally, the Pokayoke compact Wire Harness Connector with Micro Wire Harness Connector (w/o Micro Limit Connector Cable for Connection
decreases and requires replacement, transmitter TW-850T notifies of NG Limit Switch Switch) [ ZHR-2-200 ]
Battery Replacement Timing Indicated the green LED blinking after communication with a 'sound'. [ TW810T-HCL ] [ TW800T-HC ]
by LED transmission changes to orange LED
blinking. Options Pokayoke Slim Transmitter Protective Wire Harness Connector with Micro Limit -
Cover Switch
OK NG [ TW-810C] [ TW800T-HCL ]
Pokayoke Transmitter Protective Cover
[ TW-510C-1 ] [ TW-510C-2 ]
*1: For purchasing Makita impact drivers / impact wrenches / screwdrivers, please contact the person in charge of special procurement at Makita Co., Ltd. Email: tokuju_mkt@m1.makita.co.jp
Please also refer to "Customers who request high-precision torque management" in the product information page of Makita Co., Ltd. https://www.makita.co.jp/product/index.html
LED Display of Communication Status in
the Operating Environment TW-820T / TW-810T "Transmitting when Releasing a Hose Clamp" Pokayoke Wireless Module
Test Switch Battery Level Low The mounting size of the TW-850T differs from that of the
TW-820T, TW-810T, and TW-800T. TW-810T-PLR / TW-800T-PLR HRF-2402
This transmitter can be used when "grasping a HRF-2402 is a wireless module equipped with various interfaces. By
hose clamp with a pliers wrench, moving it to installing an interface board equipped with the necessary input and
Cases of Wireless Implementation Utilizing Pokayoke Transmitters Note: The Pokayoke transmitter is also utilized for
wireless applications in production processes. the specified position, and then transmitting output capabilities, the module can be attached to various tools. The
when releasing". For details, please refer to module is built into many tools such as the Check Pen S, and many
Wireless Conversion of Wireless Conversion of Wireless Conversion of "Transmission Timing" section of the "Pliers products from other tool manufacturers. With the cooperation of a variety
Wrench" page. tool manufacturers, we will help you to realize the "IoT Conversion" of
Push Button Switches Sensor Signals OK Signals from Various your tools in use.
Controllers
Options
controller
Wire Harness Connector Wire Harness Connector Wire Harness Connector Connector Cable for Pokayoke Transmitter Pokayoke Transmitter Pokayoke Slim Transmitter
(w/o Micro Limit Switch) with Micro Limit Switch with Micro Limit Switch Connection Protective Cover Protective Cover Protective Cover
[ TW800T-HC ] [ TW800T-HCL ] [ TW810T-HCL ] [ ZHR-2-200 ] [ TW-510C-1 ] [ TW-510C-2 ] [ TW-810C ]
7 Pokayoke Transmitters Pokayoke TransmittersLineup 8
10 mm (0.39") 66 mm (2.6")
10 mm (0.39") 66 mm (2.6")
17.5 mm (0.69") 71 mm (2.8")
12 mm (0.47") 55 mm (2.2")
Page6
Pokayoke Receivers Pokayoke Receivers Lineup (without Counter Feature)
Extensive Lineup Customers can choose from our extensive lineup to suit their network
environment, working conditions, counter feature needs, etc. 1-Relay-Ouput Type 4-Relay-Ouput Type RS232C Serial Output Type LAN Connection Type CC-Link IE Field Basic Support LAN Connection Type
TW-800R TW-800R-EXP TW-800R-EXS TW-800R-EXL TW-800R-EXB TW-800R-SLNX
Various Interfaces Supported Number of Transmitters 1 Max.
UNLIMITED UNLIMITED CC-Link
Transmitter I / O 4 UNLIMITED
I / O Transmitters Serial Transmitters LAN Transmitters IE Field 2 LAN I /
Support Transmitters Support Support Support Basic Transmitters O
Support RS-232C Support
You can choose according to various network environments. You can choose according to various working environments.
1 Relay Output 4 Relay Outputs 2 Power Transistor Outputs
(Terminal Block M3) (Terminal Block M3) 1 Relay Output (Terminal Block M3) Rated Load DC 24 V / 0.1 A
Link 1 Max. Output(s) Rated Load AC/DC 30 V / Rated Load AC/DC 30 V / Rated Load AC/DC 30 V / 0.5 A Connector 2.5 mm (0.098") Pitch
4-Position 2-Row
I / O LAN Serial CC-
IE Field 2 0.5 A 0.5 A (1 Position Unused)
Transmitter Transmitters 4 UNLIMITED
Transmitters
RS-232C Basic RJ-45 Ethernet
Support Support Transmitters
Support Support
Interface - RS-232C 10BASE-T/100BASE-TX RJ45 Ethernet
(Auto-Sensing) CC-Link IE Field Basic 10BASE-T/100BASE-T,
"POKAYOKE plus" Support Full/Half Duplex
Japan / Canada / USA / China / Japan / Canada / USA / China / Japan / Canada / USA / China /
Available Japan / Canada / USA / China / Korea / Taiwan / Taiwan / Thailand / Vietnam / Korea / Taiwan / Thailand / Taiwan / Thailand / Vietnam / Japan / Canada / USA /
Countries Thailand / Vietnam / Malaysia / Philippines / Indonesia / Malaysia / Philippines / Vietnam / Malaysia / Philippines / Malaysia / Philippines / China / Thailand
With/Without Counter Feature India Indonesia / India Indonesia / India Indonesia / India
1 RX LED (Green) (also as lighting switch for pairing) 1 RX LED (Green) (also as 1 RX LED (Red / Blue /
1 RX LED (Green) (also as 4 RX LEDs (Green) (also as
This is a lineup of Pokayoke receivers without counter feature that can be linked with customers' systems 1 Power LED (Red) lighting switch for pairing) Green / Yellow)
Display lighting switch for pairing) lighting switch for pairing) 1 Power LED (Red) NW Status LED (Pale Blue)
Without Counter Feature (such as MES and Pokayoke systems). 3 Comm. Monitor LEDs (Red) 2 Pairing LEDs (ID1&2)
1 Power LED (Red) 1 Power LED (Red) 2 Comm. Monitor LEDs (Green) 1 Comm. Monitor LED (Orange)
Customers can choose based on interfaces with their systems, number of supported transmitters, (Orange) 1 Power LED (Orange)
communication distance, available countries, etc. 1 Power Switch 1 Power Switch 4 Push Buttons: Setting
Switches 1 Switch (6-Position DIP) for Setting 2 Switches (6-Position DIP each) for Setting (REG / UP / DOWN) / Reset
1 Lighting Switch for Pairing 1 Lighting Switch for Pairing
Buzzer Piezo Buzzer 95 dB (at 1 m (3.3')) Piezo Buzzer 90 dB
(at 0.1 m (0.3'))
External 80 x 100 x 30 mm 150 x 100 x 30 mm 150 x 100 x 30 mm
Dimensions (3.1 x 3.9 x 1.2") 130 x 100 x 30 mm (5.1 x 3.9 x 1.2") (5.9 x 3.9 x 1.2") (5.9 x 3.9 x 1.2")
(W x H x D) (excluding protrusions) (excluding protrusions) (excluding protrusions) (excluding protrusions)
Power
1-Relay-Ouput Type 4-Relay-Ouput Type RS232C Serial Output Type LAN Connection Type CC-Link IE Field Basic Support LAN Connection Type Source DC 24 V ±20% (DC 19-28 V) (Terminal Block M3) AC 100-240 V
(using included AC adapter)
TW-800R TW-800R-EXP TW-800R-EXS TW-800R-EXL TW-800R-EXB TW-800R-SLNX Current
Consumption 60 mA or less 80 mA or less 90 mA or less 140 mA or less 150 mA or less 150 mA or less
For customers who say, "I want to start pokayoke (mistake-proofing) of work using tools right away", Weight Approx. 250 g (8.8 oz) Approx. 430 g (15.2 oz) Approx. 450 g (15.9 oz) Approx. 500 g (17.6 oz) Approx. 290 g (10.2 oz)
With Counter Feature this is a lineup of Pokayoke receivers with counter feature. Temperature: 0-50 °C
The receiver performs PASS/FAIL output through the JUDGE function, also making it possible to link Operating
with customers' systems. Environment Temperature: 0-50 °C (32-122 °F) Humidity: 80% or less (without condensation) (32-122 °F)
Humidity: 85% or less
(without condensation)
Frequency
Band 2,403 MHz-2,478 MHz (automatic free channel selection by a frequency hopping function) -
Antenna Dipole Antenna Chip Antenna
Accessory - 1 AC Adapter [ ADB24050 ]
1 Output Cable [ TW-SCLO-4 ]
AC Adapter AC Adapter AC Adapter AC Adapter AC Adapter Wall Mounting Bracket
Simple Pokayoke Counter Simple Pokayoke Counter Mobile Pokayoke Counter Pokayoke Counter [ ADB24050-C ] [ ADB24050-C ] [ ADB24050-C ] [ ADB24050-C ] [ ADB24050-C ] [ TW-SCLF01 ]
TW-800R-SC TW-800R-SCL TW-800R-MCL TW-800R-EXC Desktop Stand
Options 2.4 GHz External Antenna 2.4 GHz External Antenna RS-232C Straight Cable 2.4 GHz External Antenna 2.4 GHz External Antenna [ TW-SCDS01 ]
Process A Process B Process C Process A Process B Process C Process A Process B Process C [ MB-13F ] [ MB-13F ] [ 6232-9F9F-06 ] [ MB-13F ] [ MB-13F ]
Work Task Work Work Work Task Work Task Work 2.4 GHz External Antenna AC Adapter [ ADB24050 ]
START JUDGE RESET START Work Work
JUDGE RESET START Work JUDGE RESET [ MB-13F ] Output Cable [ TW-SCLO-4 ]
Options
○Task Contents of a Work (Example) ○Task Contents of a Work (Example) ○Task Contents of a Work (Example)
Specified 2 Times Specified 2 Times Specified
Count Value Count Value Count Value 3 Times 2 Times 4 Times 2 Times
Tool Timer Tool Timer Tool Timer
(Task time per tool) (no timer feature) (Task time per tool) (no timer feature) (Task time per tool) 10 Sec 5 Sec 15 Sec 5 Sec
Work Timer Work Timer
(Task time taken per work) (no timer feature) 40 Seconds Work Timer
(Task time taken per work) (Task time taken per work) 40 Seconds
Task Task Task
START JUDGE START JUDGE START JUDGE 2.4 GHz External Antenna RS-232C Straight Switch Box for Switch Box for Switch Box for
AC Adapter AC Adapter (Cable 1.5 m (4.9 ft)) Cable (1.8 m) (5.9 ft) Work-Select Work-Select Work-Select
[ ADB24050-C ] [ ADB24050 ] [ MB-13F ] ※1 [ 6232-9F9F-06 ] [ TW-WS-01 ] [ TW-WS-02 ] [ TW-WS-03 ]
When the task is completed for the specified count, the If only the required condition of 'specified If only the required condition of 'specified count' is met,
it is judged as 'PASS'. However, if the 'tool timer' and
remaining count becomes '0', and the work is judged as count' is met, it is judged as 'PASS'. However, if 'work timer' conditions are added, all conditions must be
'PASS'. the 'work timer' condition is added, both
conditions must be met to be judged as 'PASS'. met to be judged as 'PASS'.
PASS Buzzer PASS/FAIL Buzzer
PASS Buzzer FAIL Buzzer
Output task results
data for each Send ing t ask
fastening to LAN r e s u l t s t o
external devices
Relay Output PASS/FAIL Output connec ted to Relay Output Relay Output
the LAN
Input Cable Output Cable
for Work-Select for JUDGE Input Cable Output Cable Desktop Stand Mobile Stand Wall Mounting Bracket
[ TW-SC24-4 ] [ TW-SC35-3 ] [ TW-SCLI-6 ] [ TW-SCLO-4 ] [ TW-SCDS01 ] TW-MCLDS01 [ TW-SCLF01 ]
※1 Not available in some countries.
9 Pokayoke Receivers Pokayoke ReceiversLineup 10
Page7
Pokayoke Receivers Lineup (with Counter Feature)
Customized Product Support
We custom-manufacture Pokayoke tools to meet customer requirements. If you cannot find the desired product
or if you have customization requests, please feel free to contact us.
Simple Pokayoke Counter Simple Pokayoke Counter Mobile Pokayoke Counter Pokayoke Counter
TW-800R-SC TW-800R-SCL TW-800R-MCL TW-800R-EXC Introduction of Cases
1 I/O Specified ecified Specified Max. Specified
Count 1 I/O Sp
Count 1 I/O Count I/O Count
Max. Prevention of Forgetting to Calibrate Work Tools Integration System of Process Calls and Pokayoke
PASS/FAIL Max.
Transmitter PASS/FAIL Max.
ter 4
rt (JUDGE Output) 99 Transmitter LAN PASS/FAIL Max.
Support (JUDGE Output) 999 Transmit LAN PASS/FAIL
Suppo Support (JUDGE Output) 999 Transmitters
Support (JUDGE Output) 99
▶Delivery Destination: Automobile Manufacturer ▶Delivery Destination: Automobile Manufacturer
Count Display 7-SEG LED 2-Digit 7-SEG LED 3-Digit ((W x H) 27 x 50 mm (1.1 x 2.0")/digit) 7-SEG LED 2-Digit
((W x H) 27 x 50 mm (1.1 x 2.0")/digit) ( (W x H) 15 x 27 mm (0.6 x 1.1")/digit)
2-Button Remote
2 Power Transistor Outputs 2 Power Transistor Outputs (1 PASS / 1 FAIL) (At TW-800R) 1 Relay Output (Terminal Control
(1 PASS / 1 FAIL) Block M3)
Output(s) Rated Load DC 24 V / 0.1 A (Customized Product)
Rated Load DC 24 V / 0.1 A Rated Load AC/DC 30 V / 0.5 A
Connector 2.5 mm (0.098") Pitch
3-segment Small Single-head Plug; (At counter unit) 2 Relay Outputs (Terminal
4-Position 2-Row (1 Position Unused)
Diameter 3.5 mm (0.14") Block M3) (1 PASS / 1 FAIL)
Rated Load AC/DC 30 V / 0.5 A 8-Button Remote
Interface - RJ45 Ethernet 10BASE-T/100BASE-T, - 1-Relay Output Type Compact Production Control LAN Connection Type
Full/Half Duplex "POKAYOKE plus" Compatible Pokayoke Transmitter Pokayoke Receiver (Customized Product)
Control Indicator Pokayoke Receiver
TW-800T TW-800R (Customized Product)
3 Non-voltage Contact-inputs(for TW-800R-EXL
5 Non-voltage Contact Inputs 6 Non-voltage Contact Inputs
Input(s) Work-Select)
Very Small Single-head Plug; Diameter 2.5 (1 JUDGE, 1 RESET, 3 Work-Select) (1 SENSOR, 1 JUDGE, 1 RESET, 3
mm (0.1") Connector 2.5 mm (0.098") Pitch 6-Position 2-Row Work-Select) ①By customizing our compact production control ①To enable the processing of data from both the remote
Note: Up to 8 work types can be registered by using the indicator SD-4, we developed a task count display control for call-outs in the process and Pokayoke
Registrable Note: Up to 8 work types can be
1 Type 1 Type optional input cable for work-select. The registrable
Work Type Qty. registered by using the optional number of work types is unlimited by linking with 8 Types device to manage the calibration timing of torque transmitters using the same Pokayoke receiver, we
input cable for work-select. "POKAYOKE plus". wrenches. standardized the wireless communication protocol of
Operation Mode (Stand-alone / App-interlock) Details Details our remote control (RC series) and Pokayoke tools.
Note: When using the TW-800R-SCL by itself, select "stand-alone mode." JUDGE ②We developed a mechanism to connect a task count
When using the TW-800R-SCL in combination with "POKAYOKE
plus", select "app-interlock mode." (Decremental Task Count / Tool Timer / display device to a Pokayoke receiver and output the ②The remote control for call-outs in the process includes
Work Timer)
Main JUDGE (Decremental Task Count) JUDGE (Incremental/Decremental Task Count) count results to a PLC during the period until the our RC series of 2, 4, 6 and 8-button remote controls, as
Functions Note: Incremental count can be used in app-interlock mode.
Reset Timer Reset Timer 'number of fastenings with a torque wrench' reaches the well as custom-developed types with large buttons.
Reset Timer Sequence (manageable order of tool usage) 'number requiring calibration' (which can be set up to a
Sequence (manageable order of tool usage), Work Execution Selectable Language (Japanese / English) maximum of 99,990,000 times).
Reservation, History Management of Task Results for Each Work
Note: Available in app-interlock mode
Available Japan / Canada / USA / China / Korea / Japan / Canada / USA / China / Taiwan /
Countries Japan / Canada / USA Thailand / Vietnam / Philippines / Japan / Canada / USA / China / Thailand /
ines / India Thailand / Vietnam / Malaysia / Philippines / Pokayoke Support for Power Tools Pokayoke for Marking in Multi-Variety Production Processes
Indonesia / India Vietnam / Philipp Indonesia / India
(TW-800R Main Body); ▶Delivery Destination: Automobile Manufacturer ▶Delivery Destination: Construction Machinery Manufacturer
RX LED : Green
Display JUDGE LED : Red/Blue/Yellow JUDGE LED: Red/Blue/Green/White
(also as lighting switch for pairing)
RX LED: Red/Blue/Yellow RX LED: Red/Blue/Green/Yellow/White Power LED: Red
NW Status LED: Light Blue (Count Unit);
JUDGE LED : Red/Blue/Yellow/Green
1 Power Switch Keyboard
5 Touch Keys; 1 Switch (6-Position DIP) for 16-Key: 0-9, ▲(UP),
Switches POWER / REG. / RESET / ▲(UP) / ▼(DOWN) Setting ▼(DOWN), ESC,
1 Lighting Switch for Pairing ENT, F1, F2
Buzzer Piezo Buzzer 70 dB (at 0.1 m (3.9")) Piezo Buzzer 90 dB (at 0.1 m (3.9")) Piezo Buzzer 95 dB (at 1 m (3.3'))
External Dimensions Switch Box for Work-Select
(W x H x D) 150 x 100 x 30 mm (5.9 x 3.9 x 1.2") (excluding protrusions) 218 x 100 x 30 mm
(8.6 x 3.9 x 1.2")(excluding protrusions) Simple Pokayoke Counter (Customized Product)
Power Source AC 100-240 V (using included AC adapter) DC 5 V ※1 (connecting to Makita battery (Customized Product)
DC 24V±20% (DC 19-28 V)
via included DC-4017A) (Terminal Block M3)
Current ①We designed and developed a dedicated wireless board ①To enable selection of up to 26 different works (vehicle
Consumption 120 mA or less 200 mA or less 110 mA or less tailored to fit within the limited space inside power tools. types) in a multi-variety production process, we modified
Weight Approx. 250 g (8.8 oz) Approx. 290 g (10.2 oz) Approx. 750 g (26.5 oz) the hardware of the Work-Select Switch Box TW-WS-02
②Power supply for the wireless board is provided from the
Operating and the software of the Simple Pokayoke Counter
Environment Temperature: 0-50 °C (32-122 °F) Humidity: 80% or less (without condensation) power tool itself.
Details Details TW-800R-SCL.
Frequency
Band 2,403 MHz-2,478 MHz (automatic free channel selection by a frequency hopping function) ③To utilize the Pokayoke receiver currently in use for ②Due to the request for a short delivery time of two weeks,
fastening work with a torque wrench, we implemented
Antenna Chip Antenna Dipole Antenna we adopted an approach that enables quick and cost-ef-
the Pokayoke tool's wireless communication protocol fective realization.
Accessory 1 AC Adapter [ ADB24050 ] USB(A)/DC Adapter Cable【 DC-4017A】 - into the wireless board.
Input Cable for Work-Select Input Cable Input Cable AC Adapter
[ TW-SC24-4 ] [ TW-SCLI-6 ] 【TW-SCLI-6】 [ ADB24050-C ]
Output Cable for JUDGE Output Cable Output Cable 2.4 GHz External Antenna
[ TW-SC35-3 ] [ TW-SCLO-4 ] 【TW-SCLO-4】 [ MB-13F ]
Switch Box for Work-Select Switch Box for Work-Select Switch Box for Work-Select Switch Box for Work-Select
[ TW-WS-02 ] [ TW-WS-03 ] 【TW-WS-03】 [ TW-WS-01 ]
Desktop Stand Wall Mounting Bracket Wall Mounting Bracket
[ TW-SCLF01 ]
[ TW-SCDS01 ] 【TW-SCLF01】
Option Desktop Stand QR code for detailed
AC Adapter Desktop Stand
[ TW-SCDS01 ]
[ ADB24050 ] 【TW-SCDS01】
AC Adapter customized product
Mobile Stand
[ ADB24050 ] 【T W-MCLDS01】 examples on web page
AC Adapter
【ADB24050】
※1: USB adapter (ADP05) and Makita battery are not included. Please prepare separately.
11 Pokayoke ReceiversLineup Customized Product Suppo 12
Page8
Ensuring Traceability of Tasks and Safety Work Execution Status Screen The application displays a list of started works and work sequences, and you can grasp the work progress in real-time.
Production Process Support Work consists of tasks using up to 8 tools. Work sequence consists of scheduled tasks involving up to 8 works.
Software for Pokayoke Tool V3.01 Work
Example: Repeating 'large
unit AD assembly' for 100
units.
Simple Pokayoke Counter
TW-800R-SCL Work Sequence
Up to 8 works can be set
and each is executed
from the top.
When all the works are
completed, they
automatically disappear
For customers who wish to ensure traceability of 'task using tools' by from the work execution
workers in the factory, this is a Windows application that can be used status screen.
LAN Connection Type Up to 16 work sequences
in combination with LAN-connectable Pokayoke receivers. Pokayoke Receiver
TW-800R-EXL can be managed When a FAIL occurs, the application notifies with a message
Mobile Pokayoke Counter
TW-800R-MCL simultaneously. FAIL Occurrence and sound, and a worker temporarily suspends the operation.
Displayed in Blue Frame for Tool Finished its Task FAIL Cause: Overcount/Tool Sequence Error/Remaining
Tool Scheduled for Task Count Error
Task Count Management with Pokayoke-compatible Tools Ensuring Task Traceability and Task Status Notification for Remote
Real-Time Grasping of Tasks Staffs and Manufacturing Sites
Work Complete
(PASS)
LAN When all tasks are
completed and judged as
'PASS', the task frame,
count value, and the
external frame of the
Tool Name Count Value (task count) Specified Count Value entire work turn green.
Mail Battery-low Display
SMS
Messaging App CSV Output of Work Execution History and Tool Usage History
■ Work Execution History (CSV format) ■ Tool Usage History (CSV format)
Column Name Description Display Example Column Name Description Display Example
■Functional Overview Work No. It is the work number. LU0101_AD Transmitter ID It is the transmitter ID (10 digits). 000100002F
Work Name It is the work name. Lage Unit AD Assembly Tool Name It is the tool name. Torque Wrench
Capable of Pokayoke (Mistake-Proofing) Counter Feature Realized on a Computer JUDGE Result It is the JUDGE result (PASS or FAIL). FAIL JUDGE Result It is the JUDGE result (PASS or FAIL). FAIL
Ensuring Traceability of Tasks Across Multiple Processes (POKAYOKE plus Viewer) FAIL Cause It is the FAIL cause FAIL Cause It is the start date and time of a task with the
applicable tool. Overcount
(Overcount/Tool Sequence Error/Remaining Count Error). Overcount
Through the TW-800R-SCL or TW-800R-EXL installed in From 'POKAYOKE plus', it is possible to issue work In case of linking with TW-800R-EXL, by installing Comment It is the comment entered at the time of FAIL occurrence. Work is continued as Start Date and Time of Task It is the FAIL cause
(Overcount/Tool Sequence Error/Remaining Count Error). 2019/9/1 08:30:00
multiple processes, it is possible to record and store task execution instructions, count-up setting for the task count, 'POKAYOKE plus Viewer' on a Windows computer at the there are no issues.
End Date and Time of Task It is the end date and time of a task with the
At the start of work or when creating a work sequence,
results of each work*. etc. for the TW-800R-SCL installed in multiple processes. work site, pokayoke (mistake-proofing) can be enabled at applicable tool. 2019/9/1 17:30:00
Work Execution Order you set the number of repetitions for the work. This
*: Work refers to 'the content of tasks using one or multiple tools', and for up to 16 stations. indicates the number of times the work has been 3 Work No. It is the work number. LU0101_AD
executed within that repeat setting. Work Name It is the work name. Larger Unit AD
example, it is registered as '10 tasks with a cordless tool, 3 tasks with a Start Date and Time of Task It is the start date and time of a task. 2019/9/1 08:30:00 Tool Task Order It is the order in which the applicable tools were used within the work. 2
Check Pen S, and 1 task with an inspection stamp'. End Date and Time of Task It is the end date and time of a task. 2019/9/1 17:30:00 Specified Count Value It is the specified count value of a task. 6
File Name: work_yyyyMMdd_HHmmss.csv File Name: work_yyyyMMdd_HHmmss.csv
(yyyy: year, MM: month, dd: day, HH: hour, mm: minute, ss: second) (yyyy: year, MM: month, dd: day, HH: hour, mm: minute, ss: second)
●Work Example: work_20190901_083000.csv Example: work_20190901_083000.csv
The column names in the above table are shown in the order of left to right in the CSV file. The column names in the above table are shown in the order of left to right in the CSV file.
Process Process Process
●Work ●Work A B C
Work Registration
●Work TW-800R-EXL ●Work
Process A Process B
TW-800R-SCL Viewer The content of tasks using tools
TW-800R-EXL (up to 8) is registered as a work.
The number of works that can
Process A Process B Process C be registered is unlimited.
Windows PC Windows PC
Simply adding a
Max.
8 Tools Viewer registered tool to a work
Since the TW-800R-SCL installed in up to 8 locations for by drag-and-drop.
one work can be registered, pokayoke (mistake-proofing) Since up to 8 tools for one work can be registered,
Task Results ● Work Name
● Start Date and Time of Task for tasks using up to 8 tools is possible. Additionally, the pokayoke (mistake-proofing) for tasks using up to 8 tools
● End Date and Time of Task
● JUDGE Result ● FAIL Cause, etc. number of works that can be registered is unlimited. is possible. Additionally, the number of works that can be
registered is unlimited. ■ 'POKAYOKE plus' Specifications and Operating Environment
■Since it is possible to grasp the status You can schedule work execution reservations for up to Supported OS Windows® 11
of work where 'FAIL' has occurred or 8 works. Safety Protector Wearing Status Screen
CPU Intel® Core™ 2.3GHz or above
task results for each work in real-time, ■'POKAYOKE plus Viewer' displays a work's task details, task
customers can take prompt action to Work A Work B Work C Required Memory 4GB or above
count, JUDGE results, battery level notifications, etc., based on Display Menu
address the process where a mistake Next Scheduled Subsequent Scheduled It is possible to grasp in real-time Resolution 11366 x 768 (FWXGA) or above
has occurred. Currently Running Work Work Work the work execution instructions from 'POKAYOKE plus'. whether workers are wearing hard Safety Protector Wearing Status Screen HDD Free space of 1GB or above, excluding data/log
hats in each worker group (safety Assy process A Assy process B Large unit G Assy Large unit P Assy Supported Languages Japanese/English
■Other Functions protection equipment group). Tools: Pokayoke-compatible Tools (equipped with Pokayoke
transmitters)
Up to 16 task groups can be Supported Devices
Day Shift Day Shift Day Shift Day Shift Safety Protection Equipment: Hard-hat-on Sensor ENS-HH01
Pokayoke
■Managing Workers Wearing Hard Hats ■Battery Level Notification ■Registering Photos of monitored simultaneously. Press process C Press process F Small unit A Assy Small unit D Assy Receivers:TW-820R-EXL/TW-800R-EXL/TW-800R-SCL/TW-800R-MCL
It is possible to grasp whether the worker performing tasks The application notifies the status of the Pokayoke-Compatible Tools
■ 'POKAYOKE plus Viewer' Specifications and Operating Environment
using tools is wearing a hard hat correctly, and to record remaining battery level of By registering photos of Pokayoke-compatible Night Shift Day Shift Night Shift Day Shift Supported OS Windows® 11
and save the history of wearing a hard hat. the Pokayoke transmitter. tools, it becomes easier to CPU Intel Atom® x5-Z8350 1.44GHz or above
identify the tools being Required Memory 4GB or above
used during work. Workers are required to wear the hard-hat-on Resolution 1280 x 800 (WXGA) or above
sensor ENS-HH01 on the hard hat's chin strap. Work Hour Name Safety Protection Equipment Group Name HDD Free space of 1GB or above, excluding data/log
Wearing Status: OK/NG(No Good: failed) Worker Count
Workers are required to wear the hard-hat-on sensor ENS-HH01 on the hard hat's chin strap. Supported Languages Japanese/English
13 POKAYOKE plus POKAYOKE plus 14
Up to 16 Stations
Up to 8 Stations