1/4ページ
カタログの表紙
カタログの表紙

Download this catalog and see all

Download(2Mb)

ANALYZER is Inspection system with laser

Product Catalog

Leave the hole inspection to ANALYZER!

Develops and sales the 'ANALYZER' series of defect inspection devices using LASER.
You can receive the courteous and quick support that Japanese companies are good at.
From machine delivery to setup, we accompany our customers and support their utilization.
We have the know-how to install over 450 units in 10 countries around the world.

-------Feature of Products--------------
*Evaluate samples for free (up to 20 samples)
*As standard, holes with a minimum diameter of 4mm and a maximum depth of 200mm can be imaged at high speed in about 10seconds.
(We have a track record of custom orders with a minimum diameter of 2mm and a maximum depth of 440mm)
*You can determine pass/fail based on preset conditions (AI can also be used as an option)
*You can be integrated into mass production lines in conjunction with PLC.
-------------------------------------------------------------------------

ANALYZER helically scans the inner wall of a cylindrical shape with a laser beam, and digitizes and logs the strength of reflection. The reflection will vary at an irregular part, ANALYZER picks up a part which has extremely different strengths of reflection as a defect candidate; and automatically makes the quality decision based on the limits(size, etc.) set.

Movie

Document Information

Document Title ANALYZER is Inspection system with laser
Document Type Product Catalog
File size 2Mb
Category
Company ANALYZER co., Ltd. (Documents List)

Documents related to this company

この企業の関連カタログの表紙
ANALYZER is Inspection system with laser
Product Catalog

ANALYZER co., Ltd.

Document Contents

Page1

Fast Sample Test to Production From Visual Inspection to Data-Driven Quality Control 01 02 03 04 Sample System Order Confirmation Installation & Production Testing Proposal Lead Time: Approx 3 months Commissioning Launch Verify detection Tailored design for On‑site parameter Handover to using your actual your production tuning and startup customer. Email Laser-Based Internal Defect Inspection System parts. line. support. support; distributor service. For Automotive, Heavy Equipment, and Industrial Applications — Built for high‑volume, high‑throughput production lines — retrofit‑friendly. Request a Free ・ Verify detection capability with your actual parts Sample Test Today ・ Get a detailed inspection report — ready to share with your team ・ No cost. No commitment. Proven in Manufacturing Environments Worldwide With over 20 years of experience in internal inspection, ANALYZER has been trusted by manufacturers worldwide. ● Installed in over 10 countries across Asia, including India, and North America ● Over 500 units delivered worldwide, widely adopted by leading automotive parts manufacturers ● Designed for continuous operation in high-volume production environments (24/7 uptime) 10+ Countries, 500+ Units Installed Prodution-Line Proven Contact Us Request a free sample test or consultation today ANALYZER Co., Ltd. Room 11, Create Core 3-13-60 Kagamiyama, Higashihiroshima Hiroshima 739-0046, Japan Replace subjective visual inspection with objective data through laser scanning. Tel: +81-82-426-6672 Detect defects deep inside bores with high precision. Web: https://analyz.jp Ensure consistent quality with reduced operator dependency.
Page2

Problems with Bore Inspection? Repeatable, Objective Inspections Manual inspection creates inconsistency and risk. Key Benefits of ANALYZER3 ・ Results vary by operator skill ・ Defects are missed due to fatigue Data-Driven Reduced Operator ・ Deep or narrow areas are difficult to inspect reliably Inspection Dependency Consistent Quality 012345 03625 Objective results based on defined Minimize reliance on operator Reduce variation, missed defects, criteria — not operator judgment. skill and manual inspection. and over-rejection. Visual inspection is subjective and difficult to standardize. Customer Gains — Real Case Results Automate Bore Inspection — Eliminate Human Error Optimize Workforce Efficiency ANALYZER3 uses laser scanning to detect internal surface defects automatically and consistently. Metric Before (Manual) After (Automated) Improvement — eliminating variability caused by operator skill or fatigue. Operators Labor Cost Reduction: (8) + (2) up to 75% [ How ANALYZER3 Works ] Inspection Time 7 min/part 5 min/part Inspection Time Reduction: ~30% faster Defect Escape 3 cases/year 0 cases/year Defect Escape: 0 cases reported False Reject Annual Cost Reduction: Pass ¥5.8M/year ¥2.2M/year Loss up to 62% Fail * Results may vary depending on application and conditions. 1. Workpiece is set 3. Laser scans inner 4. Reflected light is quantified 5. Defects are automatically 2. Probe moves into surface while rotating detected position 6. Pass/Fail result is output and data is stored Production‑Ready & Retrofit‑Friendly Design [ Defect Detection Examples - Porosity ] [ Key Features of ANALYZER3 ] Typical Applications: ・ Robust against ambient light (compared to camera-based systems) Valve bodies, engine bores, threaded holes in housings — any bore requiring reliable internal surface defect detection ・ Inspects bores as small as Ø4 mm, up to 200 mm deep (e.g., porosity, scratches). ・ Fast inspection: ~5 seconds per bore ・ Detects defects ≥ 0.2 mm (porosity, scratches, etc.) Valve body Engine block Threaded hole inspection in housings porosity inspection porosity inspection (multi-axis robot compatible) ・ Capable of inspecting threaded holes ・ High repeatability and measurement stability ・ Pass/Fail judgment via rule‑based logic or AI ・ Full data traceability ・ Collision detection option reduces probe damage risk Notes: ・Specifications may vary depending on bore size and conditions. ・Minimum detectable defect size may vary depending on surface material and finish. System Flexibility ・Collision detection reduces (but does not eliminate) probe damage risk. ・Contact your local distributor for detailed specifications and compatibility. ・ Flexible probe installation in any orientation ・ Compact system design for easy line integration ・ Retrofit-friendly for existing production lines
Page3

Problems with Bore Inspection? Repeatable, Objective Inspections Manual inspection creates inconsistency and risk. Key Benefits of ANALYZER3 ・ Results vary by operator skill ・ Defects are missed due to fatigue Data-Driven Reduced Operator ・ Deep or narrow areas are difficult to inspect reliably Inspection Dependency Consistent Quality 012345 03625 Objective results based on defined Minimize reliance on operator Reduce variation, missed defects, criteria — not operator judgment. skill and manual inspection. and over-rejection. Visual inspection is subjective and difficult to standardize. Customer Gains — Real Case Results Automate Bore Inspection — Eliminate Human Error Optimize Workforce Efficiency ANALYZER3 uses laser scanning to detect internal surface defects automatically and consistently. Metric Before (Manual) After (Automated) Improvement — eliminating variability caused by operator skill or fatigue. Operators Labor Cost Reduction: (8) + (2) up to 75% [ How ANALYZER3 Works ] Inspection Time 7 min/part 5 min/part Inspection Time Reduction: ~30% faster Defect Escape 3 cases/year 0 cases/year Defect Escape: 0 cases reported False Reject Annual Cost Reduction: Pass ¥5.8M/year ¥2.2M/year Loss up to 62% Fail * Results may vary depending on application and conditions. 1. Workpiece is set 3. Laser scans inner 4. Reflected light is quantified 5. Defects are automatically 2. Probe moves into surface while rotating detected position 6. Pass/Fail result is output and data is stored Production‑Ready & Retrofit‑Friendly Design [ Defect Detection Examples - Porosity ] [ Key Features of ANALYZER3 ] Typical Applications: ・ Robust against ambient light (compared to camera-based systems) Valve bodies, engine bores, threaded holes in housings — any bore requiring reliable internal surface defect detection ・ Inspects bores as small as Ø4 mm, up to 200 mm deep (e.g., porosity, scratches). ・ Fast inspection: ~5 seconds per bore ・ Detects defects ≥ 0.2 mm (porosity, scratches, etc.) Valve body Engine block Threaded hole inspection in housings porosity inspection porosity inspection (multi-axis robot compatible) ・ Capable of inspecting threaded holes ・ High repeatability and measurement stability ・ Pass/Fail judgment via rule‑based logic or AI ・ Full data traceability ・ Collision detection option reduces probe damage risk Notes: ・Specifications may vary depending on bore size and conditions. ・Minimum detectable defect size may vary depending on surface material and finish. System Flexibility ・Collision detection reduces (but does not eliminate) probe damage risk. ・Contact your local distributor for detailed specifications and compatibility. ・ Flexible probe installation in any orientation ・ Compact system design for easy line integration ・ Retrofit-friendly for existing production lines
Page4

Fast Sample Test to Production From Visual Inspection to Data-Driven Quality Control 01 02 03 04 Sample System Order Confirmation Installation & Production Testing Proposal Lead Time: Approx 3 months Commissioning Launch Verify detection Tailored design for On‑site parameter Handover to using your actual your production tuning and startup customer. Email Laser-Based Internal Defect Inspection System parts. line. support. support; distributor service. For Automotive, Heavy Equipment, and Industrial Applications — Built for high‑volume, high‑throughput production lines — retrofit‑friendly. Request a Free ・ Verify detection capability with your actual parts Sample Test Today ・ Get a detailed inspection report — ready to share with your team ・ No cost. No commitment. Proven in Manufacturing Environments Worldwide With over 20 years of experience in internal inspection, ANALYZER has been trusted by manufacturers worldwide. ● Installed in over 10 countries across Asia, including India, and North America ● Over 500 units delivered worldwide, widely adopted by leading automotive parts manufacturers ● Designed for continuous operation in high-volume production environments (24/7 uptime) 10+ Countries, 500+ Units Installed Prodution-Line Proven Contact Us Request a free sample test or consultation today ANALYZER Co., Ltd. Room 11, Create Core 3-13-60 Kagamiyama, Higashihiroshima Hiroshima 739-0046, Japan Replace subjective visual inspection with objective data through laser scanning. Tel: +81-82-426-6672 Detect defects deep inside bores with high precision. Web: https://analyz.jp Ensure consistent quality with reduced operator dependency.