1/32ページ
Download(9.4Mb)
TAKAMAZ XC,XT,XL Series Catalog
Product Catalog
Document Information
Document Title | TAKAMAZ XC,XT,XL Series Catalog |
---|---|
Document Type | Product Catalog |
File size | 9.4Mb |
Category | |
Company | TAKAMAZ (TAKAMATSU MACHINERY Co.,ltd) (Documents List) |
Documents related to this company
Document Contents
Page1
CNC1Spindle1Turret
Precision Lathe
XT-6/XT-6M
XC・XT・XL
series
TAKAMATSU MACHINERY CO.,LTD. TP MACHINE PARTS CO.,LTD.
■HEAD OFFICE & PLANT 128/345 MOO 1 THEPARAK ROAD, BANGSAOTHONG SUBDISTRICT, BANGSAOTHONG DISTRICT, SAMUTPRAKARN
1-8 ASAHIGAOKA HAKUSAN-CITY ISHIKAWA JAPAN. 924-8558 TEL +81-(0)76-274-1403 FAX +81-(0)76-274-8530 TEL +66-(0)2-706-3820 FAX +66-(0)2-706-3822
TAKAMATSU MACHINERY USA INC. PT.TAKAMAZ INDONESIA JL. FESTIVAL BOULEVARD BLOK AA 11 NO.30,31 GRAND WISATA TAMBUN, BEKASI 17510
■CHICAGO HEAD OFFICE TEL +62-(0)21-8261-6431 FAX +62-(0)21-8261-6430
1280 LANDMEIER ROAD ELK GROVE VILLAGE, IL 60007 USA TEL +1-(0)847-981-8577 FAX +1-(0)847-981-8599
■CINCINNATI OFFICE TAKAMAZ MACHINERY MEXICO,S.A.DE C.V.
5233 MUHLHAUSER ROAD. WEST CHESTER TOWNSHIP, OH 45011 USA TEL +1-(0)513-870-9777 FAX +1-(0)513-870-0325 AVENIDA DE LOS INDUSTRIALES 522, LOCAL 4, INDUSTRIAL JULIAN DE OBREGON, 37290 LEON, GUANAJUATO MEXICO
■GREENVILLE OFFICE TEL +52-477-784-0468
506 MATRIX PARKWAY PIEDMONT, SC 29673 USA TEL +1-(0)847-981-8577
TAKAMAZ MACHINERY EUROPE GmbH TAKAMATSU MACHINERY VIETNAM CO.,LTD NO.25, NGUYEN LUONG BANG, TAN PHU WARD, DISTRICT 7, HO CHI MINH CITY, VIETNAM
INDUSTRIEGEBIET, DIEPENBROICH 27 D-51491 OVERATH, GERMANY TEL +84-(0)28-5417-3917 FAX +84-(0)28-5417-3919
TEL +49-(0)2206-866-150 FAX +49-(0)2206-865-123
TAKAMAZ MACHINERY( HANGZHOU) CO.,LTD.
■HANGZHOU HEAD OFFICE
NO.6800, JIANGDONG 3RD ROAD, JIANGDONG INDUSTRIAL PARK, XIAOSHAN, HANGZHOU, ZHEJIANG, CHINA
TEL +86-(0)571-8287-9709 FAX +86-(0)571-8215-3732
■GUANGZHOU OFFICE Precautions Related to Foreign Exchange and Foreign Trade Control Laws
ROOM 1316, NO.2, KEHUI FOURTH STREET, NO.99 OF SCIENCE ROAD, LUOGANG DISTRICT, GUANGZHOU
TEL +86-(0)20-8210-9921 FAX +86-(0)20-8210-9921 This product (machine and ancillary equipment) may fall under the category of controlled
goods by the foreign exchange and foreign trade control laws.
TAKAMATSU MACHINERY( THAILAND) CO.,LTD. As such, the exportation must be authorized by the Japanese government as stipulated in the laws
■BANGKOK HEAD OFFICE This product is manufactured in accordance with the regulations and standards that prevail in the
888/59 MOO 9, TAMBOL BANGPLA, AMPHUR BANGPLEE, SAMUTPRAKARN PROVINCE, THAILAND country or region of destination.
TEL +66-(0)2-136-7831 FAX +66-(0)2-136-7834 The user must not export, sell, or relocate the product, to anycountry with different regulations or standards.
■EASTERN SEABOARD BRANCH
848/14 MOO 3, TAMBOL BO WIN, AMPHUR SIRACHA, CHONBURI 20230
TEL +66-(0)38-182-509 FAX +66-(0)38-182-510
This brochure is made
from 60% recycled paper. 19.07.3B(O)
XC・XT・XLseries
Page2
CNC1Spindle1Turret Precision Lathe In 1976, developed CNC lathe with CRT, "TCC-8" from Japan.
Since its development, TAKAMAZ has provided a total of 40,000 CNC lathes and
has been providing CNC lathes worldwide. The core of the CNC lathe line up
is the "X Series" that has one spindle and one turret structure.
This is the most basic structure and yet it is through this structure that
TAKAMAZ garnered confidence from valuable customers. In 2010, a more compact,
less priced, and aimed at a more creative design, the new series [XC/XT/XL] Series is born.
XC 100 XC 150
Max. turning diameter φ180mm Max. turning diameter φ290mm
Max. turning length 190mm Max. turning length 204mm
Max. bar diameter φ26mm Max. bar diameter (φ51mm)
Tool post type 8-station turret Tool post type 8-station turret
Rapid traverse rate X :12/Z :18 m/min Rapid traverse rate X :18/Z : 24 m/min
Spindle motor AC 7.5/5.5kW Spindle motor AC 11/7.5kW
Dimensions(L×W) 1,150×1,360mm Dimensions(L×W) 1,250×1,480mm
Controller TAKAMAZ & FANUC Controller TAKAMAZ & FANUC
( ): Option
※The photo shows new TAKAMAZ standard color.Environmentally friendly powder coating is employed.
Page3
CNC1Spindle1Turret Precision Lathe In 1976, developed CNC lathe with CRT, "TCC-8" from Japan.
Since its development, TAKAMAZ has provided a total of 40,000 CNC lathes and
has been providing CNC lathes worldwide. The core of the CNC lathe line up
is the "X Series" that has one spindle and one turret structure.
This is the most basic structure and yet it is through this structure that
TAKAMAZ garnered confidence from valuable customers. In 2010, a more compact,
less priced, and aimed at a more creative design, the new series [XC/XT/XL] Series is born.
XC 100 XC 150
Max. turning diameter φ180mm Max. turning diameter φ290mm
Max. turning length 190mm Max. turning length 204mm
Max. bar diameter φ26mm Max. bar diameter (φ51mm)
Tool post type 8-station turret Tool post type 8-station turret
Rapid traverse rate X :12/Z :18 m/min Rapid traverse rate X :18/Z : 24 m/min
Spindle motor AC 7.5/5.5kW Spindle motor AC 11/7.5kW
Dimensions(L×W) 1,150×1,360mm Dimensions(L×W) 1,250×1,480mm
Controller TAKAMAZ & FANUC Controller TAKAMAZ & FANUC
( ): Option
※The photo shows new TAKAMAZ standard color.Environmentally friendly powder coating is employed.
Page4
CNC1Spindle1Turret Precision Lathe
XT・XL XC・XT・XLseriesseries “Surprise the World with Hidden Creativity”
XT 6/6M NEW XL 150 XL 200
Max. turning diameter φ180mm(φ200mm) Max. turning diameter φ320mm(For 8-Station Turret) Max. turning diameter φ340mm
Max. turning length 240mm(195mm) Max. turning length 370mm Max. turning length 720mm
Max. bar diameter φ26mm(φ35mm,φ42mm) Max. bar diameter (φ65mm) Max. bar diameter (φ65mm)
Tool post type 8-station turre(t 12-station) Tool post type 8-station turre(t 12-station) Tool post type 12-station turret
Rapid traverse rate X :18/Z :24 m/min Rapid traverse rate X :18/Z : 24 m/min Rapid traverse rate X :18/Z : 24 m/min
Spindle motor AC 7.5/5.5kW(11/7.5kW) Spindle motor AC 11/7.5kW(15/11kW) Spindle motor AC 11/7.5kW(18.5/15kW)
Dimensions(L×W) 1,360×1,370mm Dimensions(L×W) 1,600×1,535mm Dimensions(L×W) 2,900×1,845mm
Controller TAKAMAZ & FANUC Controller TAKAMAZ & FANUC Controller TAKAMAZ & FANUC
( ): Option
※The photo shows new TAKAMAZ standard color.Environmentally friendly powder coating is employed.
Page5
CNC1Spindle1Turret Precision Lathe
XT・XL XC・XT・XLseriesseries “Surprise the World with Hidden Creativity”
XT 6/6M NEW XL 150 XL 200
Max. turning diameter φ180mm(φ200mm) Max. turning diameter φ320mm(For 8-Station Turret) Max. turning diameter φ340mm
Max. turning length 240mm(195mm) Max. turning length 370mm Max. turning length 720mm
Max. bar diameter φ26mm(φ35mm,φ42mm) Max. bar diameter (φ65mm) Max. bar diameter (φ65mm)
Tool post type 8-station turre(t 12-station) Tool post type 8-station turre(t 12-station) Tool post type 12-station turret
Rapid traverse rate X :18/Z :24 m/min Rapid traverse rate X :18/Z : 24 m/min Rapid traverse rate X :18/Z : 24 m/min
Spindle motor AC 7.5/5.5kW(11/7.5kW) Spindle motor AC 11/7.5kW(15/11kW) Spindle motor AC 11/7.5kW(18.5/15kW)
Dimensions(L×W) 1,360×1,370mm Dimensions(L×W) 1,600×1,535mm Dimensions(L×W) 2,900×1,845mm
Controller TAKAMAZ & FANUC Controller TAKAMAZ & FANUC Controller TAKAMAZ & FANUC
( ): Option
※The photo shows new TAKAMAZ standard color.Environmentally friendly powder coating is employed.
Page6
CNC1Spindle1Turret Precision Lathe
Only 1,150 mm machine width Pursue the World’s Smallest Lathe
High Precision Structure Improved Chip Discharge Increased Operation Efficiency
The X-Axis has a pre-tensioned structure. As a countermeasure for thermal displacement, thermal Compared to the previous model, this machine has through Fully Loaded Features
result, dimensional variation due to thermal displacement phenomenon is analyzed by computer a bigger interior chip drop chute opening by 2.2 Safety program check done in advance with
displacement is suppressed and a design with achieving excellent thermal stability. Repeatability times in addition to the steep angle of bed chute. "Manual Handle Retrace Function", retrieving data
stable machining accuracy is achieved. In addition, test for 8 hours shows change of φ5 microns and The chip discharge is excellent. By attaching rear loss with "Automatic Data Backup Capabilities," and
the X-axis slide is made larger resulting to a more only φ3 microns after 1-hour machine stop. chip conveyor (option), stoppages as a result of "Counter Function" are some of the added features
robust slide. Furthermore, to find a flawless (Based on TAKAMAZ designated cutting condition) chip nesting on the interior bed is prevented. to improve maintenance, operation and ease of use.
○Manual handle trace
390mm
○Workpiece/Tool counter
Improved Rigidity and Straightness of Achieved Excellent Thermal Displacement
Dovetail Slide through Slide Size Increase Countermeasure through CAD
(Computer Aided Design)
Only 1,150 mm machine width Ultra-Compact Design Environmentally Friendly
The machine is a slim design with width of only Energy Saving Design
1,150mm and still comes with a 120mm stroke As compared to the previous model, the spindle motor is
Sigma loader Adjustment
X-Axis and 230mm stroke Z-Axis. Even with a upgraded to AC7.5/5.5kW but has much faster spindle
slim width, it is still designed with 450mm door acceleration and deceleration time. This contributes to power
saving. The weight reduction for resource conservation and
opening. The machine accessories are placed in
LED light adoption are contributing factors for power-saving
front or in accessible locations on the machine
as emphasis to routine maintenance. Routine Maintenance and environmentally friendly structure.
Details are placed in front Spindle Acceleration Time 2.7sec.
(As compared to the previous mode:l 25% reduction) ○Notification for Routine Inspections
450mm Chuck Pressure Adjustment Reduced Material Use -200kg
Lubrication Pump (As compared to the previous mode:l 10% reduction)
XC-100 Spindle power characteristic curve
■ Max.4,500min-1 standard type (AC 7.5/5.5kW)
1,125min-1 3,375min-1
8 T=63.6N・m 7.5kW(15min. S 25% operation area) 7.0kW
1,360mm Floor Space 6 1,500min-1
1.56m2 5.5kW(Cont. rating area) 5.0kW ○Tool torque monitor(kW)4 T=35.0N・m ○Fixed wear
2 60min. S3 40% operation area
Air Pressure Adjustment T=46.6N・m ○Smart Alarm Diagnostic
1,150mm 0 ○Over road check function0 1 2 3 4
Spindle speed(×1,000min-1)
Output
400mm
Page7
CNC1Spindle1Turret Precision Lathe
Only 1,150 mm machine width Pursue the World’s Smallest Lathe
High Precision Structure Improved Chip Discharge Increased Operation Efficiency
The X-Axis has a pre-tensioned structure. As a countermeasure for thermal displacement, thermal Compared to the previous model, this machine has through Fully Loaded Features
result, dimensional variation due to thermal displacement phenomenon is analyzed by computer a bigger interior chip drop chute opening by 2.2 Safety program check done in advance with
displacement is suppressed and a design with achieving excellent thermal stability. Repeatability times in addition to the steep angle of bed chute. "Manual Handle Retrace Function", retrieving data
stable machining accuracy is achieved. In addition, test for 8 hours shows change of φ5 microns and The chip discharge is excellent. By attaching rear loss with "Automatic Data Backup Capabilities," and
the X-axis slide is made larger resulting to a more only φ3 microns after 1-hour machine stop. chip conveyor (option), stoppages as a result of "Counter Function" are some of the added features
robust slide. Furthermore, to find a flawless (Based on TAKAMAZ designated cutting condition) chip nesting on the interior bed is prevented. to improve maintenance, operation and ease of use.
○Manual handle trace
390mm
○Workpiece/Tool counter
Improved Rigidity and Straightness of Achieved Excellent Thermal Displacement
Dovetail Slide through Slide Size Increase Countermeasure through CAD
(Computer Aided Design)
Only 1,150 mm machine width Ultra-Compact Design Environmentally Friendly
The machine is a slim design with width of only Energy Saving Design
1,150mm and still comes with a 120mm stroke As compared to the previous model, the spindle motor is
Sigma loader Adjustment
X-Axis and 230mm stroke Z-Axis. Even with a upgraded to AC7.5/5.5kW but has much faster spindle
slim width, it is still designed with 450mm door acceleration and deceleration time. This contributes to power
saving. The weight reduction for resource conservation and
opening. The machine accessories are placed in
LED light adoption are contributing factors for power-saving
front or in accessible locations on the machine
as emphasis to routine maintenance. Routine Maintenance and environmentally friendly structure.
Details are placed in front Spindle Acceleration Time 2.7sec.
(As compared to the previous mode:l 25% reduction) ○Notification for Routine Inspections
450mm Chuck Pressure Adjustment Reduced Material Use -200kg
Lubrication Pump (As compared to the previous mode:l 10% reduction)
XC-100 Spindle power characteristic curve
■ Max.4,500min-1 standard type (AC 7.5/5.5kW)
1,125min-1 3,375min-1
8 T=63.6N・m 7.5kW(15min. S 25% operation area) 7.0kW
1,360mm Floor Space 6 1,500min-1
1.56m2 5.5kW(Cont. rating area) 5.0kW ○Tool torque monitor(kW)4 T=35.0N・m ○Fixed wear
2 60min. S3 40% operation area
Air Pressure Adjustment T=46.6N・m ○Smart Alarm Diagnostic
1,150mm 0 ○Over road check function0 1 2 3 4
Spindle speed(×1,000min-1)
Output
400mm
Page8
CNC1Spindle1Turret Precision Lathe
Space Saver in Turning Machine Industry’s Smallest Class Energy Saver as Environment Friendly
Achieve Space-Saving Energy Saving Machine
Comparable to 6-inch Class As compared with previous models, there are castings by eliminating unnecessary
The machine width is 1,250mm. The floor space is 1.85m2, 20% reduction on the spindle inertia and 36% materials, as compared to previous models,
reduction on the spindle acceleration and there is a 20% reduction of materials used.
about 23% less than previous model, making it the
deceleration time (0→3,500min-1). In addition, This is good for the environment. Through
smallest machine with an 8-inch chuck among the same X-Axis and Z-Axis have also reduction on the these measures, the power consumption
class in the industry. In our products, the space needed for motor load inertia of approximately 8%. Per without compromising machine functions and
[2] x [Set of Previous Model & Stocker] is enough for [3] x FEM Analysis for optimizing the design of processing performance is reduced by 10%.
[Set of XC-150 & Stocker]. Arrangement of lines requiring
only small spaces is possible leading to increased Ensure the Reduction Of Materials Used Effect of Power Consumption Reduction per Machine
efficiency in operation and improvement in manufacturing. Reduction of Spindle Inertia by 20% 17.0
Reduction of Spindle Acceleration and Deceleration Times by 14% As compared to the previous model 10% reduction
Floor space 23% reduction 16.0 16.0
15.0
14.0
( 14.3
kWh 13.0
) 8inch conventional model XC-150
8inch Slide Motor Load ※Operating conditions: 8 hours continuous operation using factory running program for measurementsReduction of Inertia by 8%
(Conventional model)
Reduction of Materials Used by 20%
Reduction of Total Parts Used by 10%
6inch 2.4m2
(Conventional model)
1.85m2 Adoption of Rigid Slide Improvement of Chip Discharge Superior Workability
1.56m2 Just like the other models, the Z-Axis slide Machine has a width of 1,250mm with a compact Designed with a concept of saving 460mm
Space for a line with 2 sets of previous model & stocker applies square box-way slide that is known body but chip discharge and workability are not space with a door opening of 460mm for rigidity. The X-Axis is designed for inferior to other products. With keeping the same without compromising the workability
increased rigidity than previous model that size of the interior chip drop chute opening inside the machine. In addition, the
can be used for heavy cutting. (0.15m2) to the previous model with 8-inch chuck space until the spindle center is the
(rear chip conveyor specification), it also has a same as that of [X-100] at 300mm,
steep angle on bed chute. By attaching rear chip focusing on ease of operation.
conveyor (option), stoppages as a result of chip
nesting on the interior bed are prevented.
XC-150 Spindle power characteristic curve
■ Max.3,500min-1 standard type (AC 11/7.5kW)
Converts to a line with 3 sets of XC-150 & stocker 875min-1 2,625min-112
10 11kW(15min. S3 25% operation area)
T=120.0N・m
8.7kW
8 1,166min-139 7.5kW(Cont. rating area)
X-Axis Slide that is Focused on Rigidity 0m 6 T=61.4N・m 5.9kWm (kW)
4 60min. S3 40% operation area
T=81.8N・m
2
0
8,000mm 0 1 2 3Spindle speed(×1,000min-1) 400mm
Output
Power consumption
Page9
CNC1Spindle1Turret Precision Lathe
Space Saver in Turning Machine Industry’s Smallest Class Energy Saver as Environment Friendly
Achieve Space-Saving Energy Saving Machine
Comparable to 6-inch Class As compared with previous models, there are castings by eliminating unnecessary
The machine width is 1,250mm. The floor space is 1.85m2, 20% reduction on the spindle inertia and 36% materials, as compared to previous models,
reduction on the spindle acceleration and there is a 20% reduction of materials used.
about 23% less than previous model, making it the
deceleration time (0→3,500min-1). In addition, This is good for the environment. Through
smallest machine with an 8-inch chuck among the same X-Axis and Z-Axis have also reduction on the these measures, the power consumption
class in the industry. In our products, the space needed for motor load inertia of approximately 8%. Per without compromising machine functions and
[2] x [Set of Previous Model & Stocker] is enough for [3] x FEM Analysis for optimizing the design of processing performance is reduced by 10%.
[Set of XC-150 & Stocker]. Arrangement of lines requiring
only small spaces is possible leading to increased Ensure the Reduction Of Materials Used Effect of Power Consumption Reduction per Machine
efficiency in operation and improvement in manufacturing. Reduction of Spindle Inertia by 20% 17.0
Reduction of Spindle Acceleration and Deceleration Times by 14% As compared to the previous model 10% reduction
Floor space 23% reduction 16.0 16.0
15.0
14.0
( 14.3
kWh 13.0
) 8inch conventional model XC-150
8inch Slide Motor Load ※Operating conditions: 8 hours continuous operation using factory running program for measurementsReduction of Inertia by 8%
(Conventional model)
Reduction of Materials Used by 20%
Reduction of Total Parts Used by 10%
6inch 2.4m2
(Conventional model)
1.85m2 Adoption of Rigid Slide Improvement of Chip Discharge Superior Workability
1.56m2 Just like the other models, the Z-Axis slide Machine has a width of 1,250mm with a compact Designed with a concept of saving 460mm
Space for a line with 2 sets of previous model & stocker applies square box-way slide that is known body but chip discharge and workability are not space with a door opening of 460mm for rigidity. The X-Axis is designed for inferior to other products. With keeping the same without compromising the workability
increased rigidity than previous model that size of the interior chip drop chute opening inside the machine. In addition, the
can be used for heavy cutting. (0.15m2) to the previous model with 8-inch chuck space until the spindle center is the
(rear chip conveyor specification), it also has a same as that of [X-100] at 300mm,
steep angle on bed chute. By attaching rear chip focusing on ease of operation.
conveyor (option), stoppages as a result of chip
nesting on the interior bed are prevented.
XC-150 Spindle power characteristic curve
■ Max.3,500min-1 standard type (AC 11/7.5kW)
Converts to a line with 3 sets of XC-150 & stocker 875min-1 2,625min-112
10 11kW(15min. S3 25% operation area)
T=120.0N・m
8.7kW
8 1,166min-139 7.5kW(Cont. rating area)
X-Axis Slide that is Focused on Rigidity 0m 6 T=61.4N・m 5.9kWm (kW)
4 60min. S3 40% operation area
T=81.8N・m
2
0
8,000mm 0 1 2 3Spindle speed(×1,000min-1)
400mm
Output
Power consumption
Page10
CNC1Spindle1Turret Precision Lathe
NEW
Loader selected according to specifications
The TAKAMAZ
Flagship Further Evolved
Compact Loader<ΣiC60> Gantry Loader
Space-saving, high-speed loader installed Flexible lines can be constructed, including systems
Equipped with power tools(XT-6M) on the machine, enabling speedy setup. with peripheral devices.
Supports a variety of options including a tailstock
“FC60 loader” provides further speed gains
The mach ine can be
equipped with six power Rapid traverse rate Simplified loading motion
tools, and can perform a Traverse axis 120m/min 2.8sec.
var iety of compound (20% reduction compared
machining including side Vertical axis 120m/min to existing loaders)
hole drilling and keyway
g roov i ng . When the
tailstock is installed, it is
also possible to handle Compact Loader<FC60>
shaft work, and there is
a full range of options to
match your production.
XT-6M Power tool power characteristic curve
10
T=8N・m
Item Unit 2 8
Tool storage capacity pcs. 6 6 kW
Rotation speed min-1 Max.4,000 =2
.2
(kW) P 1 4(N・m)
Dril(l short) mm φ10
Clamping Capability Endmill mm φ10 2 The control screen of the FC60 loader specification is a 10.4-inch
Tap mm M6 0 0
0 1 2 3 4 touch panel type with excellent operability, and incorporates
Spindle speed(×1,000min-1) various functions, such as an automatic teaching function.
Increase Production Speed Space savings while increasing capacity
1,370mm 2
Increasing the rapid traverse rate on the X 1.86m A compact design with a footprint of 1.86㎡ ‒ almost the same as existing
and Z axes has shortened the cycle time machines ‒ is realized with enhanced cutting performance, speed, and operability.1,360mm
compared to existing machines. Along with X-axis
increased Z-axis motor output, the drilling XT-6 Spindle power characteristic curve
Z-axis ■ Max.4,500min-1 standard type (AC 7.5/5.5kW) φ75 ■ Max.3,500min-1 standard type (AC 7.5/5.5kW) φ85 ■ Max.6,000min-1 standard type (AC 11/7.5kW) φ75capacity is also improved by 20%.
1,125min-1 3,375min-1 875min-1 -1
8 8
2,625min 12
X-axis Rapid traverse rate 18m/min 7.5 kW/15 min. rated area 7.0kW 7.5 kW/15 min. rated area 6.9kW 11 kW/15 min. rated area63.6N・m 81.9N・m 10
70.0N・m
Full-stroke round-trip time 26% Decreased 6 1,500min-1 6 1,166min-1 8.7kW5.5 kW/cont. rated area 5.0kW 5.0kW 85.5 kW/cont. rated area
(Comparison with the past machines) 35.0N・m 7.5 kW/cont. rated area4 4 45.1N・m 6 5.9kW
(kW) (kW) (kW) 35.8N・m5.5 kW/60 min. rated area 5.5 kW/60 min. rated area
4
46.6N・m 7.5 kW/60 min. rated area
Z-axis Rapid traverse rate 24m/min 2 2 60.0N・m 2 47.8N・m
Full-stroke round-trip time 23% Decreased 0 0 0
0 1 2 3 4 0 1 2 3 0 1 2 3 4 5 6
(Comparison with the past machines) Spindle speed(×1,000min-1) Spindle speed(×1,000min-1) Spindle speed(×1,000min-1)
Power tools
Output
torque
Output
Output
Output
Page11
CNC1Spindle1Turret Precision Lathe
NEW
Loader selected according to specifications
The TAKAMAZ
Flagship Further Evolved
Compact Loader<ΣiC60> Gantry Loader
Space-saving, high-speed loader installed Flexible lines can be constructed, including systems
Equipped with power tools(XT-6M) on the machine, enabling speedy setup. with peripheral devices.
Supports a variety of options including a tailstock
“FC60 loader” provides further speed gains
The mach ine can be
equipped with six power Rapid traverse rate Simplified loading motion
tools, and can perform a Traverse axis 120m/min 2.8sec.
var iety of compound (20% reduction compared
machining including side Vertical axis 120m/min to existing loaders)
hole drilling and keyway
g roov i ng . When the
tailstock is installed, it is
also possible to handle Compact Loader<FC60>
shaft work, and there is
a full range of options to
match your production.
XT-6M Power tool power characteristic curve
10
T=8N・m
Item Unit 2 8
Tool storage capacity pcs. 6 6 kW
Rotation speed min-1 Max.4,000 =2
.2
(kW) P 1 4(N・m)
Dril(l short) mm φ10
Clamping Capability Endmill mm φ10 2 The control screen of the FC60 loader specification is a 10.4-inch
Tap mm M6 0 0
0 1 2 3 4 touch panel type with excellent operability, and incorporates
Spindle speed(×1,000min-1) various functions, such as an automatic teaching function.
Increase Production Speed Space savings while increasing capacity
1,370mm 2
Increasing the rapid traverse rate on the X 1.86m A compact design with a footprint of 1.86㎡ ‒ almost the same as existing
and Z axes has shortened the cycle time machines ‒ is realized with enhanced cutting performance, speed, and operability.1,360mm
compared to existing machines. Along with X-axis
increased Z-axis motor output, the drilling XT-6 Spindle power characteristic curve
Z-axis ■ Max.4,500min-1 standard type (AC 7.5/5.5kW) φ75 ■ Max.3,500min-1 standard type (AC 7.5/5.5kW) φ85 ■ Max.6,000min-1 standard type (AC 11/7.5kW) φ75capacity is also improved by 20%.
1,125min-1 3,375min-1 875min-1 -1
8 8
2,625min 12
X-axis Rapid traverse rate 18m/min 7.5 kW/15 min. rated area 7.0kW 7.5 kW/15 min. rated area 6.9kW 11 kW/15 min. rated area63.6N・m 81.9N・m 10
70.0N・m
Full-stroke round-trip time 26% Decreased 6 1,500min-1 6 1,166min-1 8.7kW5.5 kW/cont. rated area 5.0kW 5.0kW 85.5 kW/cont. rated area
(Comparison with the past machines) 35.0N・m 7.5 kW/cont. rated area4 4 45.1N・m 6 5.9kW
(kW) (kW) (kW) 35.8N・m5.5 kW/60 min. rated area 5.5 kW/60 min. rated area
4
46.6N・m 7.5 kW/60 min. rated area
Z-axis Rapid traverse rate 24m/min 2 2 60.0N・m 2 47.8N・m
Full-stroke round-trip time 23% Decreased 0 0 0
0 1 2 3 4 0 1 2 3 0 1 2 3 4 5 6
(Comparison with the past machines) Spindle speed(×1,000min-1) Spindle speed(×1,000min-1) Spindle speed(×1,000min-1)
Power tools
Output
torque
Output
Output
Output
Page12
CNC1Spindle1Turret Precision Lathe
XL 150
Achieved Double Production Efficiency Supports 370mm Long Shaft with Extended Z-Axis StrokeEven though the machine width is the same as conventional machines, a shaft work of maximum length
with Significantly Improved Cutting Capability! 370mm can be processed due to the Z-Axis stroke increased to 400mm which is an extra 1.2 times in length.
With the extension of the stroke, the rigidity of the tailstock
Spindle with Upgraded Capability is increased. By applying the angled slide design and
By using an AC11/7.5kw spindle motor which is a standard feature, a stress free hard turning process increasing the casting rigidity by 30%, prevention of
is possible. The production efficiency is further enhanced by significantly shortening the spindle vibrations and uniform dimensional accuracy are achieved.
start-up acceleration and deceleration times as compared to those of the conventional machine. This
leads to shorter idling time. Furthermore, an AC15/11kW spindle motor can be installed as an option.. Application of Angled
Slide Design
Improved Outer Diameter Reduction in Spindle Acceleration
Cutting Capability and Deceleration Times
0.35mm/rev Cutting Cross Acceleration Time
Sectional Area(t*f) 40% Reduction
2 4.0sec→2.4sec. (Comparison with the past machines)1.80mm
Short Time Rating Result Casting Rigidity
1.5times Deceleration Time 40% Reduction 30%UP
3.8sec→2.4sec. (Comparison with the past machines)(Comparison with the past machines) (Comparison with the past machines)
XL-150 Spindle power characteristic curve Reasonable Maintenance Improved Operability
■ Max.3,500min(-1 AC 11/7.5kW) φ100 ■ Max.5,000min(-1 AC 15/11kW) φ100 ■ Max.4,000min(-1 AC 15/11kW) φ120 for Workload Reduction with the One Touch Display.
875min-1 2,625min-1 16 1,250min
-1 2,917min-1 16 1,000min
-1 2,333min-1
12 The points requiring routine maintenance (lubricating oil supply, chuck pressure Buttons for opening the“ TAKAMAZ Customs Functions” 11kW(15min. operation area)
14 15kW 14 15kW adjustment, loader adjustment, etc.) are concentrated on the front of the machine, (such as work/tool counter functions and others) and the
10 (15min、operation area) (15min、operation area)T=118.0N・m T=114.0N・m T=143.0N・m
12 12 improving working convenience for the operator. New TAKAMAZ maintenance Maintenance Function Screen are installed on the operation
8.6kW 11kW(60min、operation area) 11kW(60min、operation area)
8 7.5kW(60min、operation area) 10 11kW 10.8kW 11kW 10.8kW
functions such as the battery replacement warning have been added too. The panel. These buttons are one touch types for improving
7.5kW Cont. rating area
10 Cont. rating area
Cont. rating area 8.5kW 8.5kW number of days remaining until a scheduled inspection, which had been hard to operability. There are 2 buttons installed as spares for 6 8 8
T=92.3N・m 5.8kW T=88.0N・m T=105.0N・m determine, can now be monitored at a glance thanks to the adoption of a graph user’s custom specifications.
(kW) (kW)6 (kW)6
4 T=61.2N・m T=63.0N・m T=78.8N・m display, assisting with reliable and safe equipment management.
1,167min-1 4 4
2 2 1,667min
-1
2 1,333min
-1
Door Opening Width
0 0 0
0 1 2 3 4 5 0 1 2 3 4 5 0 1 2 3 4 5 520mm
Spindle speed(×1,000min-1) Spindle speed(×1,000min-1) Spindle speed(×1,000min-1)
Periodic Inspection
Notice Function
Live Tools with Further Enhanced Machining Capability
The torque is improved by using a more powerful motor than the one used in the conventional machines and the machining ability of the live tool
drive is increased by using a bearing on the driving unit with better rigidity. Max.φ20mm tool can be mounted providing a wide range of tool
selection. Live tools can be mounted on all stations of the turret of up to 12 live tools. XL-150 Power tool power characteristic curve
■ Max.4,000min-1(AC 5.5/3.7/2.2kW)
Drive motor AC5.5/3.7/2.2kW Motor Torque 35N・m 6 750min
-1 Work Counter Display
5.5kW(10min、S3 25% operation area)
Performance Comparison (Drill Cutting) 5 T=70.0N・m
・Drill:φ12mm 4 3.7kW(15min、S3 60% operation area)
・Cutting Conditions:Rim Speed 30m/min,Hole Depth 30mm 3
T=47.0N・m
(kW)
■XL-150 :f0.4mm/rev→ 5.6sec. 2 2.2kW Cont. rating area
-5.6sec. T=28.0N・m
■Conventional model:f0.2mm/rev→ 11.2sec. 1
0
0 1 2 3 4
※Live Tool is an option. Spindle speed(×1,000min-1) Soft Switch Display
Output
Output
Output
Output
Page13
CNC1Spindle1Turret Precision Lathe
XL 150
Achieved Double Production Efficiency Supports 370mm Long Shaft with Extended Z-Axis StrokeEven though the machine width is the same as conventional machines, a shaft work of maximum length
with Significantly Improved Cutting Capability! 370mm can be processed due to the Z-Axis stroke increased to 400mm which is an extra 1.2 times in length.
With the extension of the stroke, the rigidity of the tailstock
Spindle with Upgraded Capability is increased. By applying the angled slide design and
By using an AC11/7.5kw spindle motor which is a standard feature, a stress free hard turning process increasing the casting rigidity by 30%, prevention of
is possible. The production efficiency is further enhanced by significantly shortening the spindle vibrations and uniform dimensional accuracy are achieved.
start-up acceleration and deceleration times as compared to those of the conventional machine. This
leads to shorter idling time. Furthermore, an AC15/11kW spindle motor can be installed as an option.. Application of Angled
Slide Design
Improved Outer Diameter Reduction in Spindle Acceleration
Cutting Capability and Deceleration Times
0.35mm/rev Cutting Cross Acceleration Time
Sectional Area(t*f) 40% Reduction
2 4.0sec→2.4sec. (Comparison with the past machines)1.80mm
Short Time Rating Result Casting Rigidity
1.5times Deceleration Time 40% Reduction 30%UP
3.8sec→2.4sec. (Comparison with the past machines)(Comparison with the past machines) (Comparison with the past machines)
XL-150 Spindle power characteristic curve Reasonable Maintenance Improved Operability
■ Max.3,500min(-1 AC 11/7.5kW) φ100 ■ Max.5,000min(-1 AC 15/11kW) φ100 ■ Max.4,000min(-1 AC 15/11kW) φ120 for Workload Reduction with the One Touch Display.
875min-1 2,625min-1 16 1,250min
-1 2,917min-1 16 1,000min
-1 2,333min-1
12 The points requiring routine maintenance (lubricating oil supply, chuck pressure Buttons for opening the“ TAKAMAZ Customs Functions” 11kW(15min. operation area)
14 15kW 14 15kW adjustment, loader adjustment, etc.) are concentrated on the front of the machine, (such as work/tool counter functions and others) and the
10 (15min、operation area) (15min、operation area)T=118.0N・m T=114.0N・m T=143.0N・m
12 12 improving working convenience for the operator. New TAKAMAZ maintenance Maintenance Function Screen are installed on the operation
8.6kW 11kW(60min、operation area) 11kW(60min、operation area)
8 7.5kW(60min、operation area) 10 11kW 10.8kW 11kW 10.8kW
functions such as the battery replacement warning have been added too. The panel. These buttons are one touch types for improving
7.5kW Cont. rating area
10 Cont. rating area
Cont. rating area 8.5kW 8.5kW number of days remaining until a scheduled inspection, which had been hard to operability. There are 2 buttons installed as spares for 6 8 8
T=92.3N・m 5.8kW T=88.0N・m T=105.0N・m determine, can now be monitored at a glance thanks to the adoption of a graph user’s custom specifications.
(kW) (kW)6 (kW)6
4 T=61.2N・m T=63.0N・m T=78.8N・m display, assisting with reliable and safe equipment management.
1,167min-1 4 4
2 2 1,667min
-1
2 1,333min
-1
Door Opening Width
0 0 0
0 1 2 3 4 5 0 1 2 3 4 5 0 1 2 3 4 5 520mm
Spindle speed(×1,000min-1) Spindle speed(×1,000min-1) Spindle speed(×1,000min-1)
Periodic Inspection
Notice Function
Live Tools with Further Enhanced Machining Capability
The torque is improved by using a more powerful motor than the one used in the conventional machines and the machining ability of the live tool
drive is increased by using a bearing on the driving unit with better rigidity. Max.φ20mm tool can be mounted providing a wide range of tool
selection. Live tools can be mounted on all stations of the turret of up to 12 live tools. XL-150 Power tool power characteristic curve
■ Max.4,000min-1(AC 5.5/3.7/2.2kW)
Drive motor AC5.5/3.7/2.2kW Motor Torque 35N・m 6 750min
-1 Work Counter Display
5.5kW(10min、S3 25% operation area)
Performance Comparison (Drill Cutting) 5 T=70.0N・m
・Drill:φ12mm 4 3.7kW(15min、S3 60% operation area)
・Cutting Conditions:Rim Speed 30m/min,Hole Depth 30mm 3
T=47.0N・m
(kW)
■XL-150 :f0.4mm/rev→ 5.6sec. 2 2.2kW Cont. rating area
-5.6sec. T=28.0N・m
■Conventional model:f0.2mm/rev→ 11.2sec. 1
0
0 1 2 3 4
※Live Tool is an option. Spindle speed(×1,000min-1) Soft Switch Display
Output
Output
Output
Output
Page14
CNC1Spindle1Turret Precision Lathe
High Productivity Achieved with Powerful Milling (Option)
Max. Length 720 mm! From milling to hole drilling, high efficiency machining is realized.Switchover from turret rotation to live tool rotation shortened by 0.7 seconds
(comparison with existing models)
Accommodates Long Shaftwork XL-200 Power tool power characteristic curve■ Max.4,000min(-1 AC 5.5/3.7/2.2kW) -16 750minItem Unit 5.5kW(10min.S3 25% operation area)
Tool storage capacity pcs. 12 5 T=70.0N・m
Max. rotating speed min-1 4,000 4 3.7kW(15min.S3 60% operation area)
Extending the Z axis stroke gives the longest machining Motors kW AC5.5/3.7/2.2 3 T=47.1N・m
range in our X series 2.2kW Cont. rating areaDril(l short) mm φ20 (kW)2
800st. Clamping Capability Endmill mm φ20
T=28.0N・m
Increasing the length of the Z axis stroke by 1Tap mm M16
40% compared to existing models has made 00 1 2 3 4
-1
it possible to handle a wide range of Spindle speed(×1,000min )
machining on large, long workpieces up to
720 mm in length and φ340 mm in diameter. Idle Time Shortened by Adopting a Servo-controlled Tailstock(Option)
The floor space, which would naturally tend to The incorporation of a servo-controlled tailstock improves operating convenience and makes setup
increase with the extension of the Z axis changes easier. Since the tailstock can be moved accurately to memorized positions using M code
stroke, has been kept as compact as with the commands, even long workpieces can be machined with high accuracy. What is more, workpieces with
existing machines by reviewing and optimizing multiple types can be handled with program changes alone, allowing substantial idle time reduction.
the construction of components.
Equipped for Heavy-duty Power tools type
Cutting + Versatile Complex Machining Item UnitPointed End MT-5
Specifications can be chosen according to Tailstock type Quill O.D. mm φ90
requirements, enabling versatile complex Quill stroke(hydraulic) mm 120Standard type
machining. Furthermore, heavy cutting Tailstock stroke(servomotor) mm 500
m/min
requirements can be met with the high torque Subspindle type Rapid traverse rate 12
Max. thrust kN 5(7)※
spindle motor and live tool motors.
Power tools+ ※Selectable up to a maximum of 7 kN(Option)
Selectable Spindle Variations Subspindle type
A B (Option) C (Option)
φ 100 Spindle φ 100 Spindle φ 120 Spindle
AC 11/7.5kW AC 18.5/15kW AC 18.5/15kW
3,500min-1 5,000min-1 4,000min-1 Completed Products Machinable on 1 Machine With the Subspindle(Option)
Outer Diameter Cutting Capability The incorporation of a subspindle allows this single machine to generate completed products
0.6mm/rev from flange-like work to shaftwork.Cutting Cross
Sectional Area(t*f)
3.0 mm2
※The test results above Item Unit
are for the C type
Chuck size inch 6 XL-200 Sub-spindle power specifications. characteristic curve
Max. bar diameter mm φ26
■ Max.4,500min(-1 AC 7.5/5.5kW) φ75
Subspindle speed min-1 200~4,500
XL-200 Spindle power characteristic curve 10
Subspindle motor kW AC7.5/5.5
■ Max.3,500min(-1 AC 11/7.5kW) φ100 ■ Max.5,000min(-1 AC 18.5/15kW) φ100 ■ Max.4,000min(-1 AC 18.5/15kW) φ120 1,293min-1 3,750min-1
875min-1 2,625min-1 Max. stroke mm 700 4 7.5kW(15min.Cont. rating area)
15 20 7.2kW18.5kW 20
18.5kW 18.5kW Rapid traverse rate(A-axes) m/min 30 T=55.4N・m
12 11kW15min. Cont. rating area 16 15min. Cont. rating area 16 15min. Cont. rating area 6 60min.operation area
15kW 15kW 15kW
T=118.0N・m Rapid traverse rate(B-axes) deg/min 21,600 5.5kW
5.2kW
9 12 15kW 12 Cont. rating area60min.operation area 8.6kW Cont. rating area
Cont. rating area
T=206N・m 11kW Synchronous system (kW)4
(kW) 6 7.5kW
Full
T=141N・m
Cont. rating area (kW) 8 (kW) 85.8kW T=167N・m T=40.6N・m
T=92.3N・m T=115N・m Machine dimension mm 3,100(L)×1,845(W)×1,810(H) 2
3 4 4 T=30.5N・mT=61.2N・m
1,167min-1 1,250min-1 858min-1 3,430min-1 Machine weight kg 4,900 1,724min-1
0 0 0 0
0 1 2 3 4 0 1 2 3 4 5 0 1 2 3 4 0 1 2 3 4 5
Spindle speed(×1,000min-1) Spindle speed(×1,000min-1) Spindle speed(×1,000min-1) Spindle speed(×1,000min-1)
Output
Output
Output
Power tools
Output
Output
Page15
CNC1Spindle1Turret Precision Lathe
High Productivity Achieved with Powerful Milling (Option)
Max. Length 720 mm! From milling to hole drilling, high efficiency machining is realized.Switchover from turret rotation to live tool rotation shortened by 0.7 seconds
(comparison with existing models)
Accommodates Long Shaftwork XL-200 Power tool power characteristic curve■ Max.4,000min(-1 AC 5.5/3.7/2.2kW) -16 750minItem Unit 5.5kW(10min.S3 25% operation area)
Tool storage capacity pcs. 12 5 T=70.0N・m
Max. rotating speed min-1 4,000 4 3.7kW(15min.S3 60% operation area)
Extending the Z axis stroke gives the longest machining Motors kW AC5.5/3.7/2.2 3 T=47.1N・m
range in our X series 2.2kW Cont. rating areaDril(l short) mm φ20 (kW)2
800st. Clamping Capability Endmill mm φ20
T=28.0N・m
Increasing the length of the Z axis stroke by 1Tap mm M16
40% compared to existing models has made 00 1 2 3 4
-1
it possible to handle a wide range of Spindle speed(×1,000min )
machining on large, long workpieces up to
720 mm in length and φ340 mm in diameter. Idle Time Shortened by Adopting a Servo-controlled Tailstock(Option)
The floor space, which would naturally tend to The incorporation of a servo-controlled tailstock improves operating convenience and makes setup
increase with the extension of the Z axis changes easier. Since the tailstock can be moved accurately to memorized positions using M code
stroke, has been kept as compact as with the commands, even long workpieces can be machined with high accuracy. What is more, workpieces with
existing machines by reviewing and optimizing multiple types can be handled with program changes alone, allowing substantial idle time reduction.
the construction of components.
Equipped for Heavy-duty Power tools type
Cutting + Versatile Complex Machining Item UnitPointed End MT-5
Specifications can be chosen according to Tailstock type Quill O.D. mm φ90
requirements, enabling versatile complex Quill stroke(hydraulic) mm 120Standard type
machining. Furthermore, heavy cutting Tailstock stroke(servomotor) mm 500
m/min
requirements can be met with the high torque Subspindle type Rapid traverse rate 12
Max. thrust kN 5(7)※
spindle motor and live tool motors.
Power tools+ ※Selectable up to a maximum of 7 kN(Option)
Selectable Spindle Variations Subspindle type
A B (Option) C (Option)
φ 100 Spindle φ 100 Spindle φ 120 Spindle
AC 11/7.5kW AC 18.5/15kW AC 18.5/15kW
3,500min-1 5,000min-1 4,000min-1 Completed Products Machinable on 1 Machine With the Subspindle(Option)
Outer Diameter Cutting Capability The incorporation of a subspindle allows this single machine to generate completed products
0.6mm/rev from flange-like work to shaftwork.Cutting Cross
Sectional Area(t*f)
3.0 mm2
※The test results above Item Unit
are for the C type
Chuck size inch 6 XL-200 Sub-spindle power specifications. characteristic curve
Max. bar diameter mm φ26
■ Max.4,500min(-1 AC 7.5/5.5kW) φ75
Subspindle speed min-1 200~4,500
XL-200 Spindle power characteristic curve 10
Subspindle motor kW AC7.5/5.5
■ Max.3,500min(-1 AC 11/7.5kW) φ100 ■ Max.5,000min(-1 AC 18.5/15kW) φ100 ■ Max.4,000min(-1 AC 18.5/15kW) φ120 1,293min-1 3,750min-1
875min-1 2,625min-1 Max. stroke mm 700 4 7.5kW(15min.Cont. rating area)
15 20 7.2kW18.5kW 20
18.5kW 18.5kW Rapid traverse rate(A-axes) m/min 30 T=55.4N・m
12 11kW15min. Cont. rating area 16 15min. Cont. rating area 16 15min. Cont. rating area 6 60min.operation area
15kW 15kW 15kW
T=118.0N・m Rapid traverse rate(B-axes) deg/min 21,600 5.5kW
5.2kW
9 12 15kW 12 Cont. rating area60min.operation area 8.6kW Cont. rating area
Cont. rating area
T=206N・m 11kW Synchronous system (kW)4
(kW) 6 7.5kW
Full
T=141N・m
Cont. rating area (kW) 8 (kW) 85.8kW T=167N・m T=40.6N・m
T=92.3N・m T=115N・m Machine dimension mm 3,100(L)×1,845(W)×1,810(H) 2
3 4 4 T=30.5N・mT=61.2N・m
1,167min-1 1,250min-1 858min-1 3,430min-1 Machine weight kg 4,900 1,724min-1
0 0 0 0
0 1 2 3 4 0 1 2 3 4 5 0 1 2 3 4 0 1 2 3 4 5
Spindle speed(×1,000min-1) Spindle speed(×1,000min-1) Spindle speed(×1,000min-1) Spindle speed(×1,000min-1)
Output
Output
Output
Power tools
Output
Output
Page16
Equipped with the [Speed] and Wide variation supported by many years of experience
[Small Footprint] Servo Loader「Σi/F series」 The following is just one example from among a substantial series of peripheral equipment backed up by the“ X-100”,
with its delivery record of more than 6,000 units.Consult Takamatsu for details of turnkey systems with strategic flexibility.
As a result of machine body and loader integrated as one unit, superiority in design balance is accomplished as well as high ※Some pictures show additional special specification.
productivity and space savings, and with after-sale service by , will benefit the customer on different aspects.
◆The rate for each moving point, acceleration and deceleration, and in-position width can be set in detail to achieve a shorter cycle time.
◆High Speed Shutter opens and closes in 1.4 seconds, faster than the conventional model. This results in reducing loading time. (XC-100) Spindle/Tooling unit
◆To improve usability, the conventional type of fixed operation panel or the new handheld type can be selected. As a result,
the teaching points that have been difficult to see because of the safety covers can now be set with ease.
◆At each point, the interlock can be set to prevent accidental collision.
◆Abnormal Torque Detection is set standard function to reduce damage to minimum in the event of a collision.
◆All database, the servo parameter, the data tables, and timer setting can be downloaded from the memory card.
◆A touch-panel type operation panel is employed, enabling easy and intuitive operation. (F series)
Compact servo loader ∑i Gantry-type servo loader ∑iGH
Collet chuck 6-inch chuck 8-inch chuck Unloader unit Tool breakage detector
A wide range of choice from Takamatsu original collet
chucks to 8-inch/3-jaw chucks to match user needs.
Quality/Environment control unit
Parallel (CR) ◆As compared to the previous design, the travel stroke has been expanded, so that transfer to the left and right and line connection Q Hand
Hand can be designed easily. (Option)
◆IN / OUT conveyor, turn device, and handling are common with X-100. External Cleaning unit Oil mist Automatic fire
Compact servo loader F measurement To avoid collector extinguisher
dirtying
◆Adoption of high-speed in-machine motion. Dedicated ※The dedicated L hand can be used only with the instrument Oil mist If fire breaks out
※High-speed in-machine motion is available only with the XT-6/6M. operator’s collection in the machine
FC60 loader. L Hand Dimensional errors are fed back to hands, cleaning facilitates a during automatic
the machine to is performed clean operation, fire
maintain high automatically. production extinguishing
dimensional environment. agent is
accuracy. automatically
Loader transfer capacity discharged.
Item Unit Compact(2 axes) Gantry(2 axes)
Model XC-100/XT-6/6M XT-6/6M XL-150 XC-100/XT-6/6M XT-6/6M XC/XL-150 XL-200
Loader Model ΣiC60 FC60※ ΣiC80 ΣiGH80 ΣiGH80(Hi speed type) ΣiGH150 ΣiGH200
Transport Diameter mm 60 80 80 150
Work Dimension Weight kg 1.0 1.5 1.5 5.0
Drive System Servo loader Servo motorShoulder
(Traverse axis:Z) Stroke
mm Depends on spec. Depends on spec.
Rapid Traverse Rate m/min 84 120 84 155 190 155 Cutting efficiency/Chip disposal
Arm Drive System
Servo loader Servo motor
mm 300 490 500 460 580 800
(Vertical axis:Y) Stroke
Rapid Traverse Rate m/min 71 120 84 125 200 125 85 ■Mounted on the rear side ■Mounted on the rear side
Drive System Air cylinder Air cylinder
deg. 90 180 90 180
Hand rotation Angle
Jaw Stroke (One side) mm 10 10
Hand Type Parallel (CR) hand Q hand Dedicated L Hand Q hand
※With the FANUC loader specification, the NC unit is installed with a touch-panel screen and Windows PC.
Automation Peripheral Devices
A production line with different varieties of peripheral devices and loading variations can be designed.
Alloyed Clamp Holder for Chip conveyor Chip conveyor High-pressure coolant Semi-dry machining
vibration suppression (Spiral type) (Floor type) Constantly cooled coolant is Ultratrace,highly-lubricating
Inhibiting the progression Chip disposal is done Chips are reliably discharged discharged at high pressure vegetable coolant is applied Station stocker Flat stocker Shaft work stocker Parts feeder Tray changer of wear boundary is semi-automatically in outside the machine. so that the tool life is to the correct point on the
Multi-layer stocker for flexible A cylindrical stocker with Workpieces can be expected to extend cutting the minimum space. significantly prolonged. cutting edge, realizing
response to changes in workpiece minimum footprint for storing stored together with tool life in high speed semi-dry machining.
diameter. small workpieces. the tray. machining.
Page17
Equipped with the [Speed] and Wide variation supported by many years of experience
[Small Footprint] Servo Loader「Σi/F series」 The following is just one example from among a substantial series of peripheral equipment backed up by the“ X-100”,
with its delivery record of more than 6,000 units.Consult Takamatsu for details of turnkey systems with strategic flexibility.
As a result of machine body and loader integrated as one unit, superiority in design balance is accomplished as well as high ※Some pictures show additional special specification.
productivity and space savings, and with after-sale service by , will benefit the customer on different aspects.
◆The rate for each moving point, acceleration and deceleration, and in-position width can be set in detail to achieve a shorter cycle time.
◆High Speed Shutter opens and closes in 1.4 seconds, faster than the conventional model. This results in reducing loading time. (XC-100) Spindle/Tooling unit
◆To improve usability, the conventional type of fixed operation panel or the new handheld type can be selected. As a result,
the teaching points that have been difficult to see because of the safety covers can now be set with ease.
◆At each point, the interlock can be set to prevent accidental collision.
◆Abnormal Torque Detection is set standard function to reduce damage to minimum in the event of a collision.
◆All database, the servo parameter, the data tables, and timer setting can be downloaded from the memory card.
◆A touch-panel type operation panel is employed, enabling easy and intuitive operation. (F series)
Compact servo loader ∑i Gantry-type servo loader ∑iGH
Collet chuck 6-inch chuck 8-inch chuck Unloader unit Tool breakage detector
A wide range of choice from Takamatsu original collet
chucks to 8-inch/3-jaw chucks to match user needs.
Quality/Environment control unit
Parallel (CR) ◆As compared to the previous design, the travel stroke has been expanded, so that transfer to the left and right and line connection Q Hand
Hand can be designed easily. (Option)
◆IN / OUT conveyor, turn device, and handling are common with X-100. External Cleaning unit Oil mist Automatic fire
Compact servo loader F measurement To avoid collector extinguisher
dirtying
◆Adoption of high-speed in-machine motion. Dedicated ※The dedicated L hand can be used only with the instrument Oil mist If fire breaks out
※High-speed in-machine motion is available only with the XT-6/6M. operator’s collection in the machine
FC60 loader. L Hand Dimensional errors are fed back to hands, cleaning facilitates a during automatic
the machine to is performed clean operation, fire
maintain high automatically. production extinguishing
dimensional environment. agent is
accuracy. automatically
Loader transfer capacity discharged.
Item Unit Compact(2 axes) Gantry(2 axes)
Model XC-100/XT-6/6M XT-6/6M XL-150 XC-100/XT-6/6M XT-6/6M XC/XL-150 XL-200
Loader Model ΣiC60 FC60※ ΣiC80 ΣiGH80 ΣiGH80(Hi speed type) ΣiGH150 ΣiGH200
Transport Diameter mm 60 80 80 150
Work Dimension Weight kg 1.0 1.5 1.5 5.0
Drive System Servo loader Servo motorShoulder
(Traverse axis:Z) Stroke
mm Depends on spec. Depends on spec.
Rapid Traverse Rate m/min 84 120 84 155 190 155 Cutting efficiency/Chip disposal
Arm Drive System
Servo loader Servo motor
mm 300 490 500 460 580 800
(Vertical axis:Y) Stroke
Rapid Traverse Rate m/min 71 120 84 125 200 125 85 ■Mounted on the rear side ■Mounted on the rear side
Drive System Air cylinder Air cylinder
deg. 90 180 90 180
Hand rotation Angle
Jaw Stroke (One side) mm 10 10
Hand Type Parallel (CR) hand Q hand Dedicated L Hand Q hand
※With the FANUC loader specification, the NC unit is installed with a touch-panel screen and Windows PC.
Automation Peripheral Devices
A production line with different varieties of peripheral devices and loading variations can be designed.
Alloyed Clamp Holder for Chip conveyor Chip conveyor High-pressure coolant Semi-dry machining
vibration suppression (Spiral type) (Floor type) Constantly cooled coolant is Ultratrace,highly-lubricating
Inhibiting the progression Chip disposal is done Chips are reliably discharged discharged at high pressure vegetable coolant is applied Station stocker Flat stocker Shaft work stocker Parts feeder Tray changer of wear boundary is semi-automatically in outside the machine. so that the tool life is to the correct point on the
Multi-layer stocker for flexible A cylindrical stocker with Workpieces can be expected to extend cutting the minimum space. significantly prolonged. cutting edge, realizing
response to changes in workpiece minimum footprint for storing stored together with tool life in high speed semi-dry machining.
diameter. small workpieces. the tray. machining.
Page18
Tooling system Stroke-Related Drawing
Precision reference work[XC-100]
Roundness 0.25 μm Changes with time 5.0μm
8-station turret 355 64 13 (in 8 hours)
Surface Roughness 0.26 μm
Tool Sintered Diamond Tool Sintered Diamond
Material C3604BD φ40 Material C3604BD φ40
Spindle speed 500~ 3,500 min-1 Spindle speed 2,000 min-1
nozzles for O.D. use Feedrate 0.1 mm Feedrate 0.1 mm
Cutting amount 0.2 ~ 0.002 mm Cutting amount 2.0 mm
10min. stop 60min. stop 20min. stop
20
120 230st. 5 18
Z-axis stroke 1614
152 5 12
10
Clamp block C Turning holder φ25 boring holder φ25 2-hole boring holder U-drill holder 86
4
2
0
Oridinary -2
collet -4
-6
-8
(μm) -10
-12
-14
-16
-18
N-06 -20
O.D./Face/Grooving tool□20 Round hole bush (KITAGAWA) 9:00 9:30 10:00 10:30 11:00 11:30 12:00 12:30 13:00 13:30 14:00 14:30 15:00 15:30 16:00 16:30 17:00
φ20 Time Clamping point Ahead
φ16 47
φ12
φ10 171
φ8
Blank
! Attention Turret Interference
Do not use a Turning holder for Tap holder
the X-100 (X-10i, X-10) because Distance between
it may interfere with the cover Boring bar U-drill centers : 160
when the turret rotates. Tap Maxφ25 Maxφ20
1
2 25 00 st.
1
Floor Space Drawing 35 60(Equipped with ΣiC60)
95 90
30
30
φ400
R φ25425
165
φ320 φ
φ165 φ165
1,150 330
(1,260) 1,360
(1,805)
165φ φ25
Distance between
centers : 200
Distance between All turret holders except Turning holder are common to those used for [X-100].
centers : 134
Uni(t mm)
Uni(t mm)
1,315(Conveyor height)
1,730 150
1,880
1,050
20
260
120st. 130
30
250
40
Changes with time
33
20
▼▼
▼
165φ
Page19
Tooling system Stroke-Related Drawing
Precision reference work[XC-100]
Roundness 0.25 μm Changes with time 5.0μm
8-station turret 355 64 13 (in 8 hours)
Surface Roughness 0.26 μm
Tool Sintered Diamond Tool Sintered Diamond
Material C3604BD φ40 Material C3604BD φ40
Spindle speed 500~ 3,500 min-1 Spindle speed 2,000 min-1
nozzles for O.D. use Feedrate 0.1 mm Feedrate 0.1 mm
Cutting amount 0.2 ~ 0.002 mm Cutting amount 2.0 mm
10min. stop 60min. stop 20min. stop
20
120 230st. 5 18
Z-axis stroke 1614
152 5 12
10
Clamp block C Turning holder φ25 boring holder φ25 2-hole boring holder U-drill holder 86
4
2
0
Oridinary -2
collet -4
-6
-8
(μm) -10
-12
-14
-16
-18
N-06 -20
O.D./Face/Grooving tool□20 Round hole bush (KITAGAWA) 9:00 9:30 10:00 10:30 11:00 11:30 12:00 12:30 13:00 13:30 14:00 14:30 15:00 15:30 16:00 16:30 17:00
φ20 Time Clamping point Ahead
φ16 47
φ12
φ10 171
φ8
Blank
! Attention Turret Interference
Do not use a Turning holder for Tap holder
the X-100 (X-10i, X-10) because Distance between
it may interfere with the cover Boring bar U-drill centers : 160
when the turret rotates. Tap Maxφ25 Maxφ20
1
2 25 00 st.
1
Floor Space Drawing 35 60(Equipped with ΣiC60)
95 90
30
30
φ400
R φ25425
165
φ320 φ
φ165 φ165
1,150 330
(1,260) 1,360
(1,805)
165φ φ25
Distance between
centers : 200
Distance between All turret holders except Turning holder are common to those used for [X-100].
centers : 134
Uni(t mm)
Uni(t mm)
1,315(Conveyor height)
1,730 150
1,880
1,050
20
260
120st. 130
30
250
40
Changes with time
33
20
▼▼
▼
165φ
Page20
Tooling system Stroke-Related Drawing
8-station turret 480 480
25 25
380 90 380 90
123 250st. 7 26 250st. 100 4
42 85 42 42 85 42
Clamp block Turning holder φ40 boring holder φ25 2-hole holder φ40 U-drill holder 25
N-08 N-08
(KITAGAWA) (KITAGAWA)
O.D./Face/Grooving tool□25 Round hole bush
φ32
φ25
φ20★
φ16★
φ10★
φ8★
Blank
Turret Interference
Tap holder
Tap Boring bar U-drill Distance between
Maxφ40 Maxφ32 centers : 240
Distance between
centers : 310
30
Floor Space Drawing(Equipped with ΣiGH150)
150 335
φ210 30
25 175st
20
R540
φ210
R435
170
40
φ210
φ2
1,250 300
10
1,480 10
(1,310) (2,060) φ
2
Distance between
centers : 290
All turret holders are common to those used for [X-150PLUS].
Uni(t mm) Uni(t mm)
2,070
1,650 420
1,050
175st. 30 150
φ40
155 50
335
155
⦆□25
30
35
175st.
145 25 165
50
Ø40
335
25
210φ
167