mapp CNC Flexible. Integrated. Comprehensive.

mapp CNC Flexible. Integrated. Comprehensive. <G> CNC MM-FO-MPP-CN-EN-01 © 06/2018 by B&R. All rights reserved worldwide.

Your benefits – mapp CNC "Our comprehensive array of CNC functions is fully integrated in the machine control system. That frees up valuable resources to focus on innovation." Lukas Meßner Product Manager, mapp CNC Reduce your costs Integrate your know-how mapp CNC works with standard automation hardware. You mapp CNC can be combined with programs written in can control multiple CNC axis groups using a single PLC. C/C++, IEC 61131 languages, G-code and user-defined commands. Unite CNC and machine control CNC programming has never been so easy mapp CNC fully integrates CNC applications into the The preconfigured components of mapp CNC make imple- machine control system – including synchronization with menting CNC technology easier than ever before. microsecond precision.

Time for what counts mapp is revolutionizing the creation of software for industrial machinery and equipment. mapp components – mapps for short – are as easy to use as a smartphone app. Rather than write lines and lines of code to build a user management sys- tem, alarm system or motion control sequence from the ground up, developers of machine software simply configure the ready-made mapps with a few clicks of the mouse. Complex algorithms are easy to manage. Programmers can focus entire- ly on the machine process. mapps are fully networked and can exchange data auto- matically using mapp Links. This lets you do things like set up an entire energy management system with a few mouse clicks: mapp Axis mapp mapp Link Energy mapp mapp mapp Link mapp Axis Energy CNC When you add the mapp Energy component to If a new axis or entire CNC system is added, the application, it automatically retrieves the mapp Energy automatically retrieves its ener- energy data it needs from all the axes. gy data. Guaranteed software quality mapp components are created following the principles of agile software development – with a focus on quality. Automated tests can be run ahead of time during the development process using test-driven development. Tests are performed at five different levels and new tests are added all the time. Additionally, each new or modified function is developed according to the two-man rule. All of these practices contribute to guaranteed high software quality.

Extensive selection of CNC functions mapp CNC simplifies the implementation of CNC axes in manufacturing systems, making CNC applications easier to create and deploy. Developers can draw from a wide range of tools for all types of CNC kinematics: CNC library Frames CNC The CNC library makes it easier than ever to devel- Frames are used to define the position and orien- op CNC machines. Templates for CNC systems with tation of coordinate systems in Cartesian space. up to six linear or orientation axes (plus additional axes) allow The data can be predefined in tables or configured at runtime. you to configure countless machine variants with the ease of This allows you to set and adjust the positioning of the ma- drag and drop. And all without writing a single line of code. chine and workpiece. Movements can be programmed relative to a processing station or tool changer. CNC programs Geometric compensation <G> The enormous range of CNC functionality is easily Geometric compensation can be used to account accessible using G-codes and M-codes (DIN for sources of imprecision on the machine, such 66025). Thanks to the mapp Motion interpreter, it's also possi- as production-related tolerances, misalignments or elastic ble to execute programs in Structured Text or user-defined deformations. Simple configuration options for deviations in languages. Applications can also be created using PLCopen two or three dimensions can be used multiple times or in com- Part 1 / PLCopen Part 4 interfaces in all IEC 61131 languages bination to achieve high precision throughout the workspace. as well as C and C++. Even programs generated automatically from CAD/CAM systems can be easily integrated. Tools Spindle The tools function makes it easier than ever to use mapp CNC provides an integrated spindle control- and manage tools. Tool dimensions and orienta- ler that makes it easy to implement applications tion can be stored and recalled when switching tools. New such as turning, drilling or threading. All the necessary func- tools can even be added at runtime. Tool data is used for path tions are integrated, including constant cutting speed and planning and for kinematic transformation of the tool center feed per revolution. Positioning tasks can also be implement- point (TCP). ed using a spindle by seamlessly switching between speed and position control.

Extensive selection of CNC functions Flexible. Integrated. Comprehensive. Switching signals Function description Advantages This function can be used to switch signals di- rectly from the running program. This makes it Usage example: 1 possible to do things like switch lasers on and off with micro- 1TGMPCNC.OO-01 - Controller for a Cartesian mechanical system; limited to 4 path-controlled axes (including slave axes) Numerous functions, second precision in high-speed applications. The signal po- 3 including: mapp CNC simplifies the implementation of CNC axes in manufacturing systems, making CNC applications easier to create and sition can be defined based on distance or time. 5-axis milling Choice of 1TGMPCNCX.00-01 EC* Controller for a Cartesian mechanical system < deploy. Developers can draw from a wide range of tools for all types of CNC kinematics: programming language 2 1TGMPCNC4.00-01 - Controller for a mechanical system with up to 4 axes; < Interfaces for limited to 4 path-controlled axes (including slave axes) PLCopen Part 1 & 4 CNC library Frames Measurement 1 The rotation of a machining tool is controlled automatically using the Spindle function. 1TGMPCNC5X.00-01 EC* Controller for a mechanical system with up to 4 axes; < High path precision with full dynamics CNC The CNC library makes it easier than ever to devel- Frames are used to define the position and orien- The measurement function reads the exact posi- 4 unlimited number of path-controlled axes op CNC machines. Templates for CNC systems with tation of coordinate systems in Cartesian space. tions of the CNC axes at the time of a trigger sig- 2 The Tools function can be used to manage any number of tools. < Easy installation up to six linear or orientation axes (plus additional axes) allow The data can be predefined in tables or configured at runtime. nal. This makes it possible to calibrate workpiece positioning 1TGMPCNC5X.00-01 EC* Controller for a mechanical system with up to 5 axes; unlimited number of path-controlled axes < Intuitive jogging you to configure countless machine variants with the ease of This allows you to set and adjust the positioning of the ma- and tool dimensions. Path movement can be stopped when a 3 The CNC contour is programmed independently of what tool will be used. The tool radius is accounted < Safe operation drag and drop. And all without writing a single line of code. chine and workpiece. Movements can be programmed relative trigger signal occurs. for automatically by the Cutter diameter compensation function. 1TGMPCNC6X.00-01 EC* Controller for a mechanical system with up to 6 axes; unlimited number of path-controlled axes < Inverse kinematics to a processing station or tool changer. Consideration of 4 Individual path segments, such as those generated by CAD/CAM systems, are smoothed automatically < 1TGMPCNCFLAT.00-01 EC* Controller for an unlimited number of axis groups; all axis limitsby the Compressor function. unlimited number of path-controlled axes CNC programs Geometric compensation Cutter diameter compensation Additional functions <G> The enormous range of CNC functionality is easily Geometric compensation can be used to account Cutter diameter compensation makes it possible accessible using G-codes and M-codes (DIN for sources of imprecision on the machine, such to program workpiece contours independently of 1TGMPCNCJERK.10-01 - Jerk-limited path planning 66025). Thanks to the mapp Motion interpreter, it's also possi- as production-related tolerances, misalignments or elastic workpiece geometry. mapp CNC automatically calculates an ble to execute programs in Structured Text or user-defined deformations. Simple configuration options for deviations in appropriate path for the current tool – including bottleneck 1TGMPCNCCDC.10-01 - Accounts for the cutter diameter during path calculationlanguages. Applications can also be created using PLCopen two or three dimensions can be used multiple times or in com- detection. This is a very user-friendly way to implement cut- Usage example: < Increased precisionPart 1 / PLCopen Part 4 interfaces in all IEC 61131 languages bination to achieve high precision throughout the workspace. ting and milling applications. as well as C and C++. Even programs generated automatically 1TGMPCNCCOMP.10-01 - Smooths the programmed contour during path calculation < Increased dynamics from CAD/CAM systems can be easily integrated. Sheet metal cutting < Increased productivity 1TGMPCNCWSM.10-01 - Monitors the workspace 3 Tools Spindle Compressor 1TGMPCNCGEOC.10-01 - Compensates for geometric deviations The tools function makes it easier than ever to use mapp CNC provides an integrated spindle control- The compressor processes successive line seg- and manage tools. Tool dimensions and orienta- ler that makes it easy to implement applications ments to create a continuous contour. Data gen- 1 Lasers can be switched on and off with microsecond accuracy to make highly precise cuts even at *Licenses marked with "EC" are to be considered dual-use technology per Council Regulation (EC) tion can be stored and recalled when switching tools. New such as turning, drilling or threading. All the necessary func- erated from CAD/CAM systems can be transformed into high speeds. No. 428/2009 and are subject to export control tools can even be added at runtime. Tool data is used for path tions are integrated, including constant cutting speed and smooth, fast movements for machining free-formed surfaces. planning and for kinematic transformation of the tool center feed per revolution. Positioning tasks can also be implement- Simple configurations allow for a perfect balance between 1 2 Elastic deformation of machinery or workpieces can be compensated for automatically by the point (TCP). ed using a spindle by seamlessly switching between speed speed and accuracy based on the needs of the application. Geometric compensation function. and position control. The result is faster, more efficient processing and reduced 2 Want to learn more about a specific function? Just enter the model number listed above in the search field wear on the machine. 3 Frames allow you to calculate movements for different coordinate systems relative to one another. at www.br-automation.com. There, you'll find manuals, downloads and more. Assigning separate coordinate systems to the workpiece carrier and CNC machine simplifies both programming and workpiece processing.

Function description Advantages 1TGMPCNC.OO-01 - Controller for a Cartesian mechanical system; limited to 4 path-controlled axes (including slave axes) Numerous functions, including: < Choice of 1TGMPCNCX.00-01 EC* Controller for a Cartesian mechanical system programming language 1TGMPCNC4.00-01 - Controller for a mechanical system with up to 4 axes; < Interfaces for limited to 4 path-controlled axes (including slave axes) PLCopen Part 1 & 4 < High path precision 1TGMPCNC5X.00-01 EC* Controller for a mechanical system with up to 4 axes; unlimited number of path-controlled axes with full dynamics < Easy installation 1TGMPCNC5X.00-01 EC* Controller for a mechanical system with up to 5 axes; unlimited number of path-controlled axes < Intuitive jogging < Safe operation 1TGMPCNC6X.00-01 EC* Controller for a mechanical system with up to 6 axes; unlimited number of path-controlled axes < Inverse kinematics < Consideration of 1TGMPCNCFLAT.00-01 EC* Controller for an unlimited number of axis groups; all axis limitsunlimited number of path-controlled axes Additional functions 1TGMPCNCJERK.10-01 - Jerk-limited path planning 1TGMPCNCCDC.10-01 - Accounts for the cutter diameter during path calculation < Increased precision 1TGMPCNCCOMP.10-01 - Smooths the programmed contour during path calculation < Increased dynamics < Increased productivity 1TGMPCNCWSM.10-01 - Monitors the workspace 1TGMPCNCGEOC.10-01 - Compensates for geometric deviations *Licenses marked with "EC" are to be considered dual-use technology per Council Regulation (EC) No. 428/2009 and are subject to export control Want to learn more about a specific function? Just enter the model number listed above in the search field at www.br-automation.com. There, you'll find manuals, downloads and more.

Integrated automation Global presence Solid partnership B&R B&R Strasse 1 t +43 7748 6586-0 office@br-automation.com Your local contact Industrial Automation GmbH 5142 Eggelsberg, Austria f +43 7748 6586-26 www.br-automation.com www.br-automation.com/contact MM-FO-MPP-CN-EN-01 © 06/2018 by B&R. All rights reserved worldwide.