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Predictive maintenance

製品カタログ

Increase the availability of your manufacturing system

The ability to anticipate failures before they bring down an entire machine or line can reduce costs and increase availability. Predictive maintenance helps maximize system availability using data ac- quired through condition monitoring, which con- stantly monitors equipment health and recogniz- es problems early to prevent unplanned downtime.

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ドキュメント名 Predictive maintenance
ドキュメント種別 製品カタログ
ファイルサイズ 2.3Mb
取り扱い企業 B&R株式会社 (この企業の取り扱いカタログ一覧)

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Predictive maintenance MM-FO-CO-PM-EN-01 © 11/2017 by B&R. All rights reserved worldwide.
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Increase the availability of your manufacturing system The ability to anticipate failures before they bring tem availability, it also contributes to improved down an entire machine or line can reduce costs product quality. and increase availability. Predictive maintenance helps maximize system availability using data ac- Implementing predictive maintenance can also quired through condition monitoring, which con- create opportunities for new and improved service stantly monitors equipment health and recogniz- concepts. It allows OEMs to guarantee the avail- es problems early to prevent unplanned downtime. ability of their machines and end users to optimize their service scheduling. Predictive models and analytical tools are used to identify complex correlations and estimate un- known values, such as when a given component Highlights is likely to fail. This allows maintenance work to be scheduled efficiently – making the most of the Increased machine availability component’s remaining service life while ensuring < operational safety. < Maximum product quality < Reduced maintenance costs Product quality and system availability < New service opportunitiesNot only does condition-based predictive mainte- nance lower maintenance costs and improve sys- Service Predictive Measurement maintenance Analysis Communication
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Use cases Today’s smart manufacturing systems are able to anticipate disruptions before they occur. Pre- Industries dictive maintenance can save enormous costs < Processing and open up entirely new business models. The < Energy benefits can be seen across a diverse range of < Machine tools applications – from processing machinery to < Wood wind turbines to mobile equipment. < Plastics < Mobile equipment Machine manufacturers use accelerometers to < ... and many more detect imbalances and bearing damage, allow- ing them to perform predictive maintenance on the fans that cool the machine. Accelerometers are also used on mobile equip- ment to monitor the functionality of hydraulic pumps and detect imbalances and resonances. Hydraulic pressure can also be checked continu- ously.
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Hardware B&R offers a broad selection of hardware products used to implement condition monitoring solutions. The data from these solutions can be used to implement predictive maintenance. Analog values Vibration analysis Stable machine functionality Analog modules measure all types of Vibration measurement modules can Modules for valve and relay control analog data such as pressure, flow be used to detect vibrations through- allow for highly precise detection of rate or temperature. The modules of- out a manufacturing system. They the switching instant. This ensures fer high resolution, fast conversion perform internal processing such as stable and reproducible machine times and high sampling frequency. computing the fast Fourier transform functionality and makes it possible An integrated oscilloscope function (FFT) of the input signal. This makes to make adaptive adjustments to the makes it easy to record trend curves it possible to monitor different fre- switching instant. or initiate recordings with the trigger quency domains. < X20CM8323 function. < X20CM4810 < X20AIx632 < X90 mobile option board < X20AIx636 Energy consumption Metering pulses Modules for measuring power and Counter modules provide a range of energy consumption calculate effec- functions that use metering pulses tive, reactive and apparent power. to read and monitor values such as < X20AP31x1 speed or quantity. < X20CM0985-1 < X20DS1x19 < X20DS4389 Control cabinet monitoring Smart sensors Motion control Modules for cabinet monitoring easily Modules equipped with a HART (High- The ACOPOS family of servo drives and reliably monitor conditions such way Addressable Remote Transducer) provide operating data such as the as temperature, humidity and accel- or I/O-Link interface can be used to motor current. An active or passive eration inside the control cabinet. operate smart sensors. power supply module can help opti- < X20CMR111 < X20Ax2438 mize power consumption. < X20DS438A < ACOPOS P3
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Predictive maintenance for machinery and equipment Process Data Energy Condition Advanced Acquisition Monitoring Monitoring Process Control A++++ Tweet A+++ A++ A+ ENERGY x Data generation Analysis Prediction & recommendation < Sensors < Data- and signal processing < Forecasting capability < Condition monitoring & diagnostics < Support for decision-making processes Automation PC
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Predictive maintenance for machinery and equipment Process Data Energy Condition Advanced Acquisition Monitoring Monitoring Process Control A++++ Tweet A+++ A++ A+ ENERGY x For more information: < Industrial IoT folder < mapp Technology folder < Orange Box folder < APROL brochures (EnMon, ConMon, PDA, APC) Automation PC
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Industrial IoT solutions The Industrial IoT disrupts the value chain and de- Added sales potential: mands that companies rethink the way they do < New business models such as pay-per-use business. To succeed in this new environment, < Machine updates via software they need to engage in their own digital transfor- < Higher availability through predictive mainte- mation. nance offered as part of a paid service-level agreement Whether you’re starting a new greenfield project or looking to upgrade legacy brownfield equip- Enhanced service and after-sales support: ment – B&R’s smart, connected manufacturing < Leverage data to improve products and solutions offer advantages in three main areas: processes < Provide better service at lower cost Maximum asset utilization: < Analyze historical data for accurate predic- < More reliable business processes at maximum tion of maintenance cycles performance and minimum cost < Match customer requirements with highly flexible automation systems < Optimal utilization of available resources mapp is revolutionizing the creation of software for mapp Data, for example, can be used to implement industrial machinery and equipment. mapp compo- data logging. mapp AlarmX provides dynamic limit nents – mapps for short – are as easy to use as a value monitoring and generates messages in the smartphone app. A number of mapps are already event of a violation. There are also a variety of available for implementing condition monitoring. mapps for analyzing equipment effectiveness. < mapp Energy: Evaluate en- < mapp Data: Log values of A++++ A+++ ergy consumption defined process variables A++ A+ ENERGY < mapp Tweet: Send important < mapp OEE: Measure produc- Tweet alarms to smartphones and tivity tablets < mapp AlarmX: Configure and manage alarms centrally x
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Integrated automation Global presence Solid partnership B&R B&R Strasse 1 t +43 7748 6586-0 office@br-automation.com Your local contact Industrial Automation GmbH 5142 Eggelsberg, Austria f +43 7748 6586-26 www.br-automation.com www.br-automation.com/contact MM-FO-CO-PM-EN-01 © 11/2017 by B&R. All rights reserved worldwide.