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TRUMPFのレーザラインナップ (英語版のみ)

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The Power of Choice - Laser by TRUMPF

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ドキュメント名 TRUMPFのレーザラインナップ (英語版のみ)
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ファイルサイズ 9.5Mb
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The Power of Choice L A S E R S B Y T R U M P F Machine tools / Power tools Laser technology / Electronics
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2 Contents Laser Beam Sources The Power of Choice Modern laser technology can achieve outstanding results in almost any manufacturing process while making efficient use of resources. When it comes to developing new products, you can rely on light to provide the right tool for your production environment! To ensure you get exactly the technology and support you need, TRUMPF offers a unique range of lasers and laser systems combined with global application consulting, integration support, and comprehensive after-sales service. Put simply, that’s the Power of Choice. How laser technology from TRUMPF is helping to shape some of the biggest trends in manu- facturing and society. Industries and Trends 4 – 7 How to find out which laser technology offers the best solution for you. Applications and Technologies 8 – 9 How TRUMPF can help you transform a product concept into a manufacturing process. Know-how and Support 10 – 11
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Laser Beam Sources Contents 3 Learn more about the benefits of each type of laser in the TRUMPF product range. Laser Beam Sources 12 – 33 How to kit out your laser with focusing optics and sensors to make your manufacturing process even simpler and more reliable. Components 34 – 41 How TRUMPF lasers’ interfaces and control options ensure smooth integration in your production environment. Integration 42 – 43 How to get the right support from TRUMPF at the right time – and delve even deeper into the world of TRUMPF. Discover the wide variety TruServices. of TRUMPF laser technologies in our film “The Power of Your Partner in Performance Choice”: www.trumpf.info/fmpr6x 44 – 45
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4 Industries and trends Laser Beam Sources Your industry, our motivation TRUMPF lasers are used in a variety of industries, from cutting micrometer-thin shapes out of display glass to welding centimeter-thick metal for wind turbines. As a key technology leader, TRUMPF is continuously investing in research and development for new technologies and potential future applications. We’re very much aware of the major trends shaping our society – and they give us the motivation to seek even better solutions for your innovative, efficient, and high- quality production processes. See the versatility that working with laser tools offers across all industries: www.trumpf.com/s/kecj9f Mobility We may not have reached the stage where our lasers can beam people from one place to another – but they have already – kg proven their ability to support the mobility and logistical requirements that keep our society moving. That Lightweight construction with finely includes making cars more efficient, trains lighter, rendered laser weld seams leads to reduced aircraft safer, and ships more stable. Our lasers fuel consumption and lower CO2 emissions. are also helping to shape frontline themes such as e-mobility.
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Laser Beam Sources Industries and trends 5 13.5 nm is the wavelength of the EUV light used to produce microchips, delivered by the TRUMPF Laser Amplifier. Communication Effective communication is a must in today’s smart world. Our lasers provide solutions for one of the key processes at the heart of modern technical communication systems – chip manufacturing. As part of Industry 4.0, TRUMPF is also pushing ahead with numerous solutions to digitally connect up production environments.
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6 Industries and trends Laser Beam Sources 100 cm2/s is the ablation rate of our short pulsed lasers, which facilitate the cost-effective production of thin-film solar modules. Energy Is saving energy a key priority for you and your industry, too? Our highly efficient lasers open the door to energy-efficient production and help make your components lighter and tougher. TRUMPF lasers offer energy-saving solutions in the wind power and photovoltaic sectors, as well as in many other areas.
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Laser Beam Sources Industries and trends 7 1·10–12 s Stents cut from nitinol or polymer using pico- second lasers reveal a high-quality, smooth surface which leaves no footholds for deposits to build up. That helps arteries stay open over the long term. Health TRUMPF lasers are used in medical device manufacturing to create precisely rendered microstructures – and the results are already having a major impact on people’s health and quality of life. TRUMPF is also working together with the Max Planck Institute to develop atto- second laser technology that could, in the future, be used to detect tumors as small as 1 mm.
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8 Applications and technologies Laser Beam Sources Your application, our technologies Couldn’t we just use the same type of beam source for every single laser machining application? Not a chance! Practical experience has clearly shown that every application has different requirements when it comes to laser technology. TRUMPF offers a full range of industrially relevant beam sources, so we can give you impartial advice on which technology will provide the best solution for your manufacturing business. Choose TRUMPF for your beam sources, system solutions, beam guidance components, focusing optics, and intelligent sensor technology – all from a single source.
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Laser Beam Sources Applications and technologies 9 Find out more about what lasers can do and how you could use laser technology in your work here: www.trumpf.com/s/k4ivz1
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10 Know-how and support Laser Beam Sources Your needs, our support Whether you already know exactly what you want or are looking for a tailor-made solution, we’re at your side right from the word go. The laser is a unique tool – and we’re passionate about the opportunities it offers. TRUMPF has Laser Application Centers (LACs) all over the world ready to cater to your needs. Because we believe you should always be able to find the right partner in the right place – with exactly the right technology to meet your needs. Tap into TRUMPF as … USA: Farmington Switzerland: Grüsch & Baar … a project consultant USA: Plymouth “We can provide you with advice and support from product conception through to production optimization. If the production process is defined in one of our LACs, then we can help you find an integrator if you need one. We’ll work together with you to get the production process up and running, and then optimize it until you are completely satisfied with the results.” Antje Engler, Sales, Detroit … a service partner “Our tailor-made packages of support and after-sales service help keep your business running smoothly. If something goes wrong, our comprehensive remote services can quickly get things back on track. We also offer an extensive range of on-site training programs, upgrades, and application services.” Bastian Becker, Services, Ditzingen
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Laser Beam Sources Know-how and support 11 … a technology developer “We’ve been developing lasers at TRUMPF for more than 40 years. Time and again we have transformed visions into reality with Find out more about how we can assist you the help of our research partners. And now you can use this with our Laser Application extrao rdinary know-how to gain a competitive edge. Take our Centers here: www.trumpf.com/s/7smpvy innovative ultrashort pulsed lasers, for example. My project partners and I received the ‘German Future Prize’ for our work in this field – and it has already yielded a wealth of successful applications.” Dirk Sutter, Head of Development Group for Ultrashort Pulsed Lasers, Schramberg … an industry sector manager Germany: South Korea: “We take a unique industry sector approach that offers Ditzingen & Seoul you support long before you start using our lasers on Schramberg your production line. For example, I can give you ideas China: on how to design your product to make it suitable for Dongguan laser machining. I specialize in lightweight construction, helping customers from the automotive and other industries to exploit the full potential of laser technology and develop tailor-made solutions.” Marc Kirchhoff, Industry Manager for Lightweight Construction, Ditzingen China: Japan: Taicang Yokohama … an application specialist “Are you looking for an industrially viable production method? If so, our LACs are a great place to start. Based on your requirements, we can produce sample parts and find the optimum combination of lasers, components, and process parameters to ensure you get the best quality at the lowest cost. Our success stems from the close relationship we have with our customers. I moved to China for my specialist field of microprocessing.” Christoph Neugebauer, Micro Service and Support Team Leader
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12 Products Laser Beam Sources Your production, our portfolio Solid-state lasers TruDisk 14 – 17 TruDiode 18 – 21 TruFiber 22 – 23 TruDisk Pulse 24 – 25 TruPulse 26 – 27 TruMicro 28 – 29 TruMark 30 – 31 CO2 lasers TruFlow 32 – 33
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Laser Beam Sources Products 13 Why choose TRUMPF lasers? 1 Innovative solutions 2 Maximum precision and quality 3 Comprehensive range of products 4 Global application consulting 5 Many years of experience 6 Industry experts 7 High availability (remote services) 8 On-site service 9 Customized services 10 Industry 4.0 ready TruDisk TruDiode TruFiber TruDisk TruPulse TruMicro TruMark TruFlow Pulse Welding Precision welding Deposition welding Brazing Plastic welding Cutting Precision cutting Drilling and ablation Hardening Additive manufacturing Marking
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14 Products – TruDisk Laser Beam Sources TruDisk 01 Maximum beam quality thanks to disk geometry 02 Optimized for Industry 4.0 with intelligent hardware 03 Ultracompact and easy to maintain thanks to its modular design 04 Flexible cooling concept Inlet temperature of up to 38 ° C with integrated cooler
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Laser Beam Sources TruDisk – Products 15 The TruDisk disk laser provides you with immense power coupled with maximum beam quality for manufacturing. It is the ideal partner for high-speed cutting, welding, and surface treatment. 08 Stable processes thanks to smart software 07 Always reproducible results thanks to 100 % constant power 06 Resistant to back reflection thanks to the patented resonator design 05 Save energy thanks to the high level of operating Find out more about the benefits and applications efficiency and efficient pulse function of the disk laser here: www.trumpf.com/s/sik0v2
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16 Products – TruDisk Laser Beam Sources 01 03 Maximum beam quality Ultracompact and easy to maintain thanks to disk geometry thanks to its modular design Using a disk as a laser medium ensures brilliant beam quality – There is nothing smaller: Save space with an installation as low as 2 mm·mrad with TruDisk lasers. With a power surface of less than 1 m2 – including the cooling system! The range of 1 kW to 16 kW, you can achieve optimal results in a modular design of the TruDisk also makes it extremely easy wide range of processes, from laser welding and cutting to to service – individual components can be replaced quickly deposition welding, hardening, and generating of 3D parts. and easily. This saves time and increases machine availability. With the disk geometry, maximum power and beam quality are not mutually Robust and modular optics setup of the TruDisk. exclusive. 02 04 Optimized for Industry 4.0 Flexible cooling concept with intelligent hardware Inlet temperature of up to 38°C with integrated cooler The TruDisk is the ideal interface for your smart production: The TruDisk uses a flexible cooling concept. You can choose It is capable of synchronized data recording from all sensors between the standard variant with integrated heat exchanger and provides high-quality information for virtual analysis. and the optional integrated compressor cooler depending on This can be read out via the OPC UA interface on the laser. the temperature of your water supply. This does not change This enables the laser to create the ideal hardware conditions the compact installation space of the laser. If a cooling water for services such as Condition Monitoring and Predictive supply is available, you can forgo using an external cooling Maintenance. unit entirely. The TruDisk provides everything needed for smart production. TruDisk with integrated heat TruDisk with integrated compressor exchanger. cooler.
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Laser Beam Sources TruDisk – Products 17 05 07 Save energy Always reproducible thanks to the high level of operating efficiency and intelligent results pulse function thanks to 100 % constant power Enjoy the benefits of a high level of operating efficiency and With the TruDisk, you can benefit from the highest power an efficient pulse function. This enables the diode current of stability available on the market – throughout the entire the disk laser to be reduced to 0 A, even during extremely s ervice life of your laser. When using the TruDisk, you can short pauses in work. For longer processing breaks, the intelli- expect 100% constant power right from the first milli- gent energy management of the TruDisk laser ensures con- second. This enables you to achieve absolutely reproducible sistent energy efficiency in operation – both during laser-on results, around the clock. times and laser-off times. Precisely welded seams on an automobile chassis. The diode current switches off completely, even during extremely short processing breaks in work. This saves you unnecessary energy costs. 06 08 Resistant to back reflection Stable processes thanks to the patented resonator design thanks to smart software Thanks to its patented resonator design, your TruDisk can This software makes your processing easier and enables you easily handle even strong back reflections. This enables you to achieve perfect machining results: TruControl is compatible to process even highly reflective materials, such as copper with all standard fieldbus systems. Precisely program the and other nonferrous metals, without compromises. The disk specific pulse shapes that your application requires. CutAssist laser is likewise unaffected by harsh environmental conditions and quality data storage are available as software options. such as cold, heat, dust, high humidity or vibrations, and They help you to achieve high-precision cutting processes continues to work reliably in spite of any such conditions. and to record and export all process settings. The TruDisk cuts a wide range of materials and sheet thicknesses. Optimize your processing with the appropriate software: This enables you, for instance, to program specific pulse shapes to suit your process.
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18 Products – TruDiode Laser Beam Sources TruDiode 01 100 % constant power regulated in real time 02 > 40 % efficiency with minimal running costs
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Laser Beam Sources TruDiode – Products 19 Compact direct diode lasers are tremendously energy-efficient and produce outstanding results in applications such as deep penetration welding, heat conduction welding, deposition welding, brazing and plastic welding. 05 Extremely compact and easy to maintain 04 Flexible upgrade options and versatile uses 03 Always ready for action You can find even more information about the throughout its service life TRUMPF diode lasers here: www.trumpf.com/s/98kd4q
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20 Products – TruDiode Laser Beam Sources 01 02 100 % constant power > 40 % efficiency regulated in real time with minimal running costs The power of the TruDiode laser is regulated in real time TruDiode lasers are extremely energy-efficient and feature and is completely independent of the laser’s environment very high wall-plug efficiency. The intelligent cooling system and service life. With its high beam quality and power levels with a built-in heat exchanger often eliminates the need for ranging from 150 to 6,000 W, the laser guarantees optimum an external cooling solution. You’ll be amazed by the low and reproducible workpiece results from the very first milli- running costs of your direct diode laser! second. All that at a low capital cost and with minimal running costs! Energy costs per year 100 % 40 % 13 % 10 % 4 % > 10 % > 30 % > 40 % Wall-plug efficiency High-quality weld seams: Welding plastic with a TruDiode. Comparing lasers of the same power. Rod laser CO2 laser Disk laser / fiber laser Diode laser