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The Power of Choice - Laser by TRUMPF
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Page1
The Power
of Choice
L A S E R S B Y T R U M P F
Machine tools / Power tools
Laser technology / Electronics
Page2
2 Contents Laser Beam Sources
The Power of Choice
Modern laser technology can achieve outstanding results in almost any
manufacturing process while making efficient use of resources. When it comes
to developing new products, you can rely on light to provide the right tool
for your production environment! To ensure you get exactly the technology
and support you need, TRUMPF offers a unique range of lasers and laser
systems combined with global application consulting, integration support,
and comprehensive after-sales service. Put simply, that’s the Power of Choice.
How laser technology from TRUMPF is helping
to shape some of the biggest trends in manu-
facturing and society.
Industries and Trends
4 – 7
How to find out which laser technology offers the
best solution for you.
Applications and
Technologies
8 – 9
How TRUMPF can help you transform a product
concept into a manufacturing process.
Know-how and
Support
10 – 11
Page3
Laser Beam Sources Contents 3
Learn more about the benefits of each type of laser
in the TRUMPF product range.
Laser Beam Sources
12 – 33
How to kit out your laser with focusing optics and
sensors to make your manufacturing process even
simpler and more reliable.
Components
34 – 41
How TRUMPF lasers’ interfaces and control options
ensure smooth integration in your production
environment.
Integration
42 – 43
How to get the right support from TRUMPF at
the right time – and delve even deeper into the
world of TRUMPF.
Discover the wide variety
TruServices. of TRUMPF laser technologies
in our film “The Power of
Your Partner in Performance Choice”:
www.trumpf.info/fmpr6x
44 – 45
Page4
4 Industries and trends Laser Beam Sources
Your industry,
our motivation
TRUMPF lasers are used in a variety of industries, from cutting micrometer-thin
shapes out of display glass to welding centimeter-thick metal for wind turbines.
As a key technology leader, TRUMPF is continuously investing in research and
development for new technologies and potential future applications. We’re very
much aware of the major trends shaping our society – and they give us the
motivation to seek even better solutions for your innovative, efficient, and high-
quality production processes.
See the versatility that working with laser tools offers
across all industries: www.trumpf.com/s/kecj9f
Mobility
We may not have reached the
stage where our lasers can beam
people from one place to
another – but they have already – kg
proven their ability to support
the mobility and logistical
requirements that keep our society moving. That Lightweight construction with finely
includes making cars more efficient, trains lighter, rendered laser weld seams leads to reduced
aircraft safer, and ships more stable. Our lasers fuel consumption and lower CO2 emissions.
are also helping to shape frontline themes such
as e-mobility.
Page5
Laser Beam Sources Industries and trends 5
13.5 nm
is the wavelength of the EUV light used
to produce microchips, delivered by the
TRUMPF Laser Amplifier.
Communication
Effective communication is a
must in today’s smart world.
Our lasers provide solutions
for one of the key processes at
the heart of modern technical
communication systems – chip
manufacturing. As part of Industry 4.0, TRUMPF
is also pushing ahead with numerous solutions to
digitally connect up production environments.
Page6
6 Industries and trends Laser Beam Sources
100 cm2/s
is the ablation rate of our short pulsed lasers, which
facilitate the cost-effective production of thin-film solar
modules.
Energy
Is saving energy a key priority
for you and your industry, too?
Our highly efficient lasers open
the door to energy-efficient
production and help make your
components lighter and tougher.
TRUMPF lasers offer energy-saving solutions in
the wind power and photovoltaic sectors, as well
as in many other areas.
Page7
Laser Beam Sources Industries and trends 7
1·10–12 s
Stents cut from nitinol or polymer using pico-
second lasers reveal a high-quality, smooth
surface which leaves no footholds for deposits
to build up. That helps arteries stay open over
the long term.
Health
TRUMPF lasers are used in
medical device manufacturing
to create precisely rendered
microstructures – and the results
are already having a major
impact on people’s health and
quality of life. TRUMPF is also working together
with the Max Planck Institute to develop atto-
second laser technology that could, in the future,
be used to detect tumors as small as 1 mm.
Page8
8 Applications and technologies Laser Beam Sources
Your application,
our technologies
Couldn’t we just use the same type of beam source for every single laser
machining application? Not a chance! Practical experience has clearly shown that
every application has different requirements when it comes to laser technology.
TRUMPF offers a full range of industrially relevant beam sources, so we can give
you impartial advice on which technology will provide the best solution for
your manufacturing business. Choose TRUMPF for your beam sources, system
solutions, beam guidance components, focusing optics, and intelligent sensor
technology – all from a single source.
Page9
Laser Beam Sources Applications and technologies 9
Find out more about
what lasers can do
and how you could
use laser technology
in your work here:
www.trumpf.com/s/k4ivz1
Page10
10 Know-how and support Laser Beam Sources
Your needs,
our support
Whether you already know exactly what you want or are looking for a tailor-made solution,
we’re at your side right from the word go. The laser is a unique tool – and we’re passionate
about the opportunities it offers. TRUMPF has Laser Application Centers (LACs) all over the
world ready to cater to your needs. Because we believe you should always be able to find the
right partner in the right place – with exactly the right technology to meet your needs.
Tap into TRUMPF as … USA:
Farmington Switzerland:
Grüsch & Baar
… a project consultant USA:
Plymouth
“We can provide you with advice and support from product
conception through to production optimization. If the
production process is defined in one of our LACs, then
we can help you find an integrator if you need one. We’ll
work together with you to get the production process up
and running, and then optimize it until you are completely
satisfied with the results.”
Antje Engler, Sales, Detroit
… a service partner
“Our tailor-made packages of support and after-sales service
help keep your business running smoothly. If something goes
wrong, our comprehensive remote services can quickly get
things back on track. We also offer an extensive range of
on-site training programs, upgrades, and application services.”
Bastian Becker, Services, Ditzingen
Page11
Laser Beam Sources Know-how and support 11
… a technology developer
“We’ve been developing lasers at TRUMPF for more than 40 years.
Time and again we have transformed visions into reality with Find out more about
how we can assist you
the help of our research partners. And now you can use this with our Laser Application
extrao rdinary know-how to gain a competitive edge. Take our Centers here:
www.trumpf.com/s/7smpvy
innovative ultrashort pulsed lasers, for example. My project
partners and I received the ‘German Future Prize’ for our work
in this field – and it has already yielded a wealth of successful
applications.”
Dirk Sutter, Head of Development Group for Ultrashort Pulsed Lasers, Schramberg
… an industry sector manager
Germany: South Korea: “We take a unique industry sector approach that offers
Ditzingen & Seoul you support long before you start using our lasers on
Schramberg your production line. For example, I can give you ideas
China: on how to design your product to make it suitable for
Dongguan laser machining. I specialize in lightweight construction,
helping customers from the automotive and other
industries to exploit the full potential of laser technology
and develop tailor-made solutions.”
Marc Kirchhoff, Industry Manager for Lightweight Construction, Ditzingen
China: Japan:
Taicang Yokohama
… an application specialist
“Are you looking for an industrially viable production method?
If so, our LACs are a great place to start. Based on your requirements,
we can produce sample parts and find the optimum combination of
lasers, components, and process parameters to ensure you get the
best quality at the lowest cost. Our success stems from the close
relationship we have with our customers. I moved to China for my
specialist field of microprocessing.”
Christoph Neugebauer, Micro Service and Support Team Leader
Page12
12 Products Laser Beam Sources
Your production,
our portfolio
Solid-state lasers
TruDisk
14 – 17
TruDiode
18 – 21
TruFiber
22 – 23 TruDisk Pulse
24 – 25
TruPulse
26 – 27 TruMicro
28 – 29
TruMark
30 – 31
CO2 lasers
TruFlow
32 – 33
Page13
Laser Beam Sources Products 13
Why choose
TRUMPF lasers?
1 Innovative solutions
2 Maximum precision and quality
3 Comprehensive range of products
4 Global application consulting
5 Many years of experience
6 Industry experts
7 High availability (remote services)
8 On-site service
9 Customized services
10 Industry 4.0 ready
TruDisk TruDiode TruFiber TruDisk TruPulse TruMicro TruMark TruFlow
Pulse
Welding
Precision welding
Deposition welding
Brazing
Plastic welding
Cutting
Precision cutting
Drilling and ablation
Hardening
Additive manufacturing
Marking
Page14
14 Products – TruDisk Laser Beam Sources
TruDisk
01
Maximum beam quality
thanks to disk geometry
02
Optimized for Industry 4.0
with intelligent hardware
03
Ultracompact and easy
to maintain
thanks to its modular design
04
Flexible cooling concept
Inlet temperature of up to 38 ° C with
integrated cooler
Page15
Laser Beam Sources TruDisk – Products 15
The TruDisk disk laser provides you with immense power coupled with maximum
beam quality for manufacturing. It is the ideal partner for high-speed cutting,
welding, and surface treatment.
08
Stable processes
thanks to smart software
07
Always reproducible
results
thanks to 100 % constant power
06
Resistant to back
reflection
thanks to the patented resonator
design
05
Save energy
thanks to the high level of operating Find out more about the
benefits and applications
efficiency and efficient pulse function of the disk laser here:
www.trumpf.com/s/sik0v2
Page16
16 Products – TruDisk Laser Beam Sources
01 03
Maximum beam quality Ultracompact and easy to maintain
thanks to disk geometry thanks to its modular design
Using a disk as a laser medium ensures brilliant beam quality – There is nothing smaller: Save space with an installation
as low as 2 mm·mrad with TruDisk lasers. With a power surface of less than 1 m2 – including the cooling system! The
range of 1 kW to 16 kW, you can achieve optimal results in a modular design of the TruDisk also makes it extremely easy
wide range of processes, from laser welding and cutting to to service – individual components can be replaced quickly
deposition welding, hardening, and generating of 3D parts. and easily. This saves time and increases machine availability.
With the disk geometry, maximum power and beam quality are not mutually Robust and modular optics setup of the TruDisk.
exclusive.
02 04
Optimized for Industry 4.0 Flexible cooling concept
with intelligent hardware Inlet temperature of up to 38°C with integrated cooler
The TruDisk is the ideal interface for your smart production: The TruDisk uses a flexible cooling concept. You can choose
It is capable of synchronized data recording from all sensors between the standard variant with integrated heat exchanger
and provides high-quality information for virtual analysis. and the optional integrated compressor cooler depending on
This can be read out via the OPC UA interface on the laser. the temperature of your water supply. This does not change
This enables the laser to create the ideal hardware conditions the compact installation space of the laser. If a cooling water
for services such as Condition Monitoring and Predictive supply is available, you can forgo using an external cooling
Maintenance. unit entirely.
The TruDisk provides everything needed for smart production. TruDisk with integrated heat TruDisk with integrated compressor
exchanger. cooler.
Page17
Laser Beam Sources TruDisk – Products 17
05 07
Save energy Always reproducible
thanks to the high level of operating efficiency and intelligent results
pulse function thanks to 100 % constant power
Enjoy the benefits of a high level of operating efficiency and With the TruDisk, you can benefit from the highest power
an efficient pulse function. This enables the diode current of stability available on the market – throughout the entire
the disk laser to be reduced to 0 A, even during extremely s ervice life of your laser. When using the TruDisk, you can
short pauses in work. For longer processing breaks, the intelli- expect 100% constant power right from the first milli-
gent energy management of the TruDisk laser ensures con- second. This enables you to achieve absolutely reproducible
sistent energy efficiency in operation – both during laser-on results, around the clock.
times and laser-off times.
Precisely welded seams
on an automobile
chassis.
The diode current switches off completely, even during extremely short
processing breaks in work. This saves you unnecessary energy costs.
06 08
Resistant to back reflection Stable processes
thanks to the patented resonator design thanks to smart software
Thanks to its patented resonator design, your TruDisk can This software makes your processing easier and enables you
easily handle even strong back reflections. This enables you to achieve perfect machining results: TruControl is compatible
to process even highly reflective materials, such as copper with all standard fieldbus systems. Precisely program the
and other nonferrous metals, without compromises. The disk specific pulse shapes that your application requires. CutAssist
laser is likewise unaffected by harsh environmental conditions and quality data storage are available as software options.
such as cold, heat, dust, high humidity or vibrations, and They help you to achieve high-precision cutting processes
continues to work reliably in spite of any such conditions. and to record and export all process settings.
The TruDisk cuts a wide range of materials and sheet thicknesses. Optimize your processing with the appropriate software: This enables you, for
instance, to program specific pulse shapes to suit your process.
Page18
18 Products – TruDiode Laser Beam Sources
TruDiode
01
100 % constant power
regulated in real time
02
> 40 % efficiency
with minimal running costs
Page19
Laser Beam Sources TruDiode – Products 19
Compact direct diode lasers are tremendously energy-efficient and produce
outstanding results in applications such as deep penetration welding, heat
conduction welding, deposition welding, brazing and plastic welding.
05
Extremely compact
and easy to maintain
04
Flexible upgrade options
and versatile uses
03
Always ready for action
You can find even more
information about the
throughout its service life TRUMPF diode lasers here:
www.trumpf.com/s/98kd4q
Page20
20 Products – TruDiode Laser Beam Sources
01 02
100 % constant power > 40 % efficiency
regulated in real time with minimal running costs
The power of the TruDiode laser is regulated in real time TruDiode lasers are extremely energy-efficient and feature
and is completely independent of the laser’s environment very high wall-plug efficiency. The intelligent cooling system
and service life. With its high beam quality and power levels with a built-in heat exchanger often eliminates the need for
ranging from 150 to 6,000 W, the laser guarantees optimum an external cooling solution. You’ll be amazed by the low
and reproducible workpiece results from the very first milli- running costs of your direct diode laser!
second. All that at a low capital cost and with minimal
running costs!
Energy costs per year
100 %
40 %
13 %
10 %
4 % > 10 % > 30 % > 40 %
Wall-plug efficiency
High-quality weld seams: Welding plastic with a TruDiode. Comparing lasers of the same power.
Rod laser
CO2 laser
Disk laser / fiber laser
Diode laser